Tag Archives: motor reduction gearbox

China Professional Udl Variable Speed Reduction Stepless Motor Variator Gearbox Factory Manufacturer with high quality

Product Description

You can choose the 1 type that you need form these product introction.
If you have any question,please contact me.
HangZhou CHINAMFG Machinery Co.,ltd is a company specialized in research, manufacture and service of speed gearbox. Ever since establishment, we have been persisting in technical innovation, advancing the techonology to our products while maintaining our strict quality controls. It is the reason that our products branding ”Xihu (West Lake) Dis.n” have enjoyed such successful global sales.
At present, our company mainly supplies 5 series products as RV worm gearbox, UDL series speed variator,PC series helical gear unit,G3 helical geared motor and SRC helical gearbox. The products are widely applied in the mechanical equipment field such as food and beverage,cement,package,chemical and dyeing, rubber and plastic, CNC machine tool,etc.
Our products have been processed ISO 9001 Quality System Certification and exported to Italy,Spain,Britain,Poland,Turkey.The USA and other European countries,earn the good reputation with our outstanding quality and service. 
Customers first,customers satisfaction, excellent after sale service and incessant innovation are our tenet and motto. We will go all out to provide all the customers with high quality and servic /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Hardness: Hardened Tooth Surface
Installation: Vertical and Horizontal
Samples:
US$ 69.9/Piece
1 Piece(Min.Order)

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Customization:
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Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

variator motor

Can variator motors be used in both fixed and variable speed applications?

Yes, variator motors can be used in both fixed and variable speed applications. Here’s a detailed explanation:

Variator motors, also known as variable speed motors or adjustable speed motors, are designed to provide flexibility in adjusting the motor’s speed according to the specific requirements of the application. This versatility allows them to be used in a wide range of applications, whether the desired speed is fixed or variable.

Here are some key points to consider regarding the use of variator motors in fixed and variable speed applications:

  • Fixed Speed Applications: In fixed speed applications, where a constant speed is required throughout the operation, variator motors can still be used effectively. The motor can be set at the desired fixed speed during installation or through the control system. The advantage of using variator motors in fixed speed applications is that they often offer high efficiency and reliable performance, which can contribute to energy savings and reduced maintenance needs.
  • Variable Speed Applications: Variator motors are particularly well-suited for variable speed applications, where the speed requirements may change based on different operational conditions or process demands. These motors allow for precise control over the motor’s speed, enabling optimization of the application’s performance. By adjusting the speed according to the specific requirements, variator motors can improve energy efficiency, enhance process control, reduce wear and tear on mechanical components, and enable better synchronization with other system elements.
  • Speed Adjustment Range: Variator motors offer a wide range of adjustable speeds, allowing them to accommodate both fixed and variable speed applications. The speed adjustment range can vary depending on the specific model and type of variator motor. Some motors may have a limited range, while others can provide a broad range of speeds, spanning from low RPMs to high RPMs. When selecting a variator motor for a specific application, it’s essential to consider the required speed range and ensure that the motor can operate within those speed limits.
  • Control Options: Variator motors often come with various control options that allow for easy adjustment of the motor’s speed. These control options can include manual control through potentiometers or dials, digital control through interface panels or keypads, or even programmable control through communication protocols such as Modbus or Ethernet. These control options facilitate the use of variator motors in both fixed and variable speed applications, as they provide flexibility in setting and changing the desired speed.
  • Application Versatility: Variator motors are versatile and find applications in various industries and sectors. They can be used in applications such as conveyors, pumps, fans, compressors, mixers, machine tools, HVAC systems, robotics, and more. This versatility demonstrates how variator motors can be utilized effectively in both fixed and variable speed applications across different industries.

Overall, the use of variator motors offers flexibility and adaptability to meet the speed requirements of different applications, whether fixed or variable. By selecting the appropriate motor model, determining the desired speed range, and utilizing the available control options, variator motors can provide efficient and reliable performance in a wide range of applications.

variator motor

Can variator motors be used in conjunction with renewable energy sources?

Yes, variator motors can be used in conjunction with renewable energy sources. Here’s a detailed explanation:

Renewable energy sources, such as solar power, wind power, hydroelectric power, or biomass, are increasingly being adopted to reduce reliance on fossil fuels and decrease greenhouse gas emissions. Variator motors offer compatibility and advantages when used in conjunction with renewable energy sources:

  • Variable Speed Operation: Variator motors are well-suited for variable speed operation, which aligns with the intermittent and fluctuating nature of renewable energy sources. For example, solar power generation is dependent on sunlight availability, and wind power generation depends on wind speed. By adjusting the motor speed to match the available energy input, variator motors can optimize the use of renewable energy and enhance overall system efficiency.
  • Energy Harvesting: Variator motors can be utilized for energy harvesting applications in renewable energy systems. For instance, in wind turbines, variator motors can function as generators to harvest and convert mechanical energy from the wind into electrical energy. Similarly, in hydroelectric power systems, variator motors can be used as generators to convert the potential energy of flowing water into electricity. This energy harvesting capability makes variator motors a valuable component in renewable energy generation.
  • Grid Integration: Variator motors can facilitate the integration of renewable energy systems with the electrical grid. They can provide power conditioning functions by controlling the voltage, frequency, and power factor of the generated renewable energy. This ensures the compatibility and stability of the power output from renewable sources, allowing seamless integration with the grid and enabling efficient utilization of the generated energy.
  • Load Balancing and Energy Storage: Variator motors can contribute to load balancing and energy storage in renewable energy systems. During periods of excess energy generation, when the renewable energy source produces more power than required, variator motors can be used to store the excess energy in energy storage systems, such as batteries or flywheels. Later, when the renewable energy source produces less power than demanded, the stored energy can be released by the variator motors to balance the load and ensure a continuous and stable power supply.
  • Efficiency Optimization: Variator motors enable efficiency optimization when combined with renewable energy sources. By adjusting the motor speed and torque based on the available renewable energy input, variator motors can operate in the most efficient range, maximizing energy conversion efficiency and minimizing energy losses. This optimization contributes to overall system efficiency and improved utilization of renewable energy resources.

The use of variator motors in conjunction with renewable energy sources offers benefits such as enhanced system efficiency, increased renewable energy utilization, and improved grid integration. However, it’s important to consider specific requirements, system compatibility, and the expertise of motor manufacturers and renewable energy professionals when implementing such systems. Consulting with experts in the field can help ensure the optimal integration and performance of variator motors in renewable energy applications.

variator motor

What is a variator motor, and how does it differ from traditional motors?

A variator motor, also known as a variable speed motor, is a type of motor that allows for adjustable speed control. Unlike traditional motors that operate at a fixed speed, variator motors provide the ability to vary the rotational speed to meet specific application requirements. Here are some key points differentiating variator motors from traditional motors:

  • Speed Control: The primary difference between variator motors and traditional motors is the ability to control the speed. Traditional motors typically operate at a fixed speed determined by the motor’s design and the frequency of the power supply. In contrast, variator motors feature mechanisms that allow for adjustable speed control, enabling users to increase or decrease the rotational speed as needed.
  • Operating Principle: Variator motors achieve variable speed control through various mechanisms. One common approach is the use of adjustable transmission systems, such as variable frequency drives (VFDs) or mechanical gearboxes. These systems allow for changes in the motor’s output speed by adjusting the input power frequency or gear ratio. Other variator motors may employ electronic or hydraulic control systems to modulate the motor’s speed based on input signals or user commands.
  • Application Flexibility: The ability to adjust the speed makes variator motors highly versatile and suitable for a wide range of applications. They can be employed in situations where precise speed control, energy efficiency, or the ability to adapt to changing operational requirements is critical. Variator motors find applications in industrial machinery, conveyors, pumps, fans, and other systems where speed modulation is beneficial.
  • Energy Efficiency: Variator motors often exhibit higher energy efficiency compared to traditional motors, especially when operating at reduced speeds. By adjusting the motor’s speed to match the required output, variator motors can minimize energy wastage associated with running at fixed speeds. This energy-saving capability can lead to reduced operating costs and improved overall system efficiency.
  • Cost and Complexity: Variator motors, due to their speed control capabilities, can be more complex and costly compared to traditional motors. The additional components required for speed modulation, such as variable frequency drives or control systems, can increase the overall system complexity and initial investment. However, the benefits of adjustable speed control and energy efficiency often outweigh the higher upfront costs in many applications.

In summary, a variator motor allows for adjustable speed control, enabling users to change the rotational speed to meet specific application requirements. With their ability to modulate speed, variator motors offer greater flexibility, energy efficiency, and application versatility compared to traditional motors.

China Professional Udl Variable Speed Reduction Stepless Motor Variator Gearbox Factory Manufacturer   with high quality China Professional Udl Variable Speed Reduction Stepless Motor Variator Gearbox Factory Manufacturer   with high quality
editor by CX 2024-04-30

China Wholesale 32mm DC Planetary Reduction Gearbox Motor motor engine

Product Description

Wholesale 32mm DC Planetary Reduction Gearbox Motor

PG36M555 Collection

voltage: 3VDC 6VDC 9VDC 12VDC 24VDC
Pace range: 3 twelve ≤140 3 twelve ≤220 forty five 12 ≤350 six 24 ≤70 three 24 ≤110 forty five 24 ≤180 six-ninety nine.5K    Motor make sure you refer to the motor data RS-555123000.
          Gearbox you should refer to gearbox data reduction ratio99.5 .Related to gearmotor output velocity and torque please 
          refer to motor data. 
   2 Motor can be set up wiht magnetic encorder. encorder parameters remember to refer to  me-37.htm .
   3Standard output shaft following decreasing: 8.0mm. other dimensions of then output shaft can make as consumer ask for.
   4Chart only for reference,products shall prevail the entity.

Company Introduction

 

Type: Circular Gear
Dia.: 36X(84~110)mm
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Transport Package: CTN Size: 32X28xh26cm 40PCS/CTN G. W. 16kgs
Specification: CE, Rohs

###

Customization:

###

Gearbox data:
 
Number of stages 1stages reduction 2 stages reduction 3 stages reduction 4 stages reduction 5 stages reduction
Reduction ratio 3.7\5.2 13.7\19.2\26.9 50.9\71.2\99.5\139 188\264\369\516\721 669\977\1367\1911\2672\3736\
gearbox length " L" mm 26.4 32.6 38.9 45.3 52.5
Max.Running torque 3.0Kgf @ cm 6.0Kgf @ cm 8.0Kgf @ cm 12.0Kgf @ cm 20Kgf @ cm
Max. Gear breaking torque 9.0Kgf @ cm 18.0Kgf @ cm 24Kgf @ cm 36Kgf @ cm 60Kgf @ cm
Max. Gearing efficiency 90% 81% 73% 65% 59%

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    Motor data:
 
Motor name Rated volt.v No load Load torque Stall torque
Current Speed Current Speed Torque Output power Torque Current
mA r/min mA r/min gf @ cm W gf @ cm mA
RS-555123000 12 ≤140 3000 ≤800 2200 150 3.3 600 3000
RS-555124500 12 ≤220 4500 ≤1200 3300 220 7.2 880 7800
RS-555126000 12 ≤350 6000 ≤2000 4500 300 13.5 1200 6000
RS-555243000 24 ≤70 3000 ≤400 2200 150 3.3 600 1600
RS-555244500 24 ≤110 4500 ≤600 3300 220 7.2 880 3000
RS-555246000 24 ≤180 6000 ≤1000 4500 300 13.5 1200 4000
       1\This table lists some motors parameters, others please refer to specific parameters of  rs-555.htm"
       2\Afier connecting motor and gearbox which is named gearmotor the output torque:motor torque X reduction ratio X        gearing efficiency;output speed:motor speed / reduction ratio.

###

    NOTE:
   1\ Gearmotor named methods: e . g . SG-555123000-99.5K    Motor please refer to the motor data RS-555123000.
          Gearbox please refer to gearbox data reduction ratio99.5 .Related to gearmotor output speed and torque please 
          refer to motor data. 
   2\ Motor can be installed wiht magnetic encorder. encorder parameters please refer to  me-37.htm .
   3\Standard output shaft after reducing: 8.0mm. other sizes of then output shaft can make as client request.
   4\Chart only for reference,products shall prevail the entity.
Type: Circular Gear
Dia.: 36X(84~110)mm
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Transport Package: CTN Size: 32X28xh26cm 40PCS/CTN G. W. 16kgs
Specification: CE, Rohs

###

Customization:

###

Gearbox data:
 
Number of stages 1stages reduction 2 stages reduction 3 stages reduction 4 stages reduction 5 stages reduction
Reduction ratio 3.7\5.2 13.7\19.2\26.9 50.9\71.2\99.5\139 188\264\369\516\721 669\977\1367\1911\2672\3736\
gearbox length " L" mm 26.4 32.6 38.9 45.3 52.5
Max.Running torque 3.0Kgf @ cm 6.0Kgf @ cm 8.0Kgf @ cm 12.0Kgf @ cm 20Kgf @ cm
Max. Gear breaking torque 9.0Kgf @ cm 18.0Kgf @ cm 24Kgf @ cm 36Kgf @ cm 60Kgf @ cm
Max. Gearing efficiency 90% 81% 73% 65% 59%

###

    Motor data:
 
Motor name Rated volt.v No load Load torque Stall torque
Current Speed Current Speed Torque Output power Torque Current
mA r/min mA r/min gf @ cm W gf @ cm mA
RS-555123000 12 ≤140 3000 ≤800 2200 150 3.3 600 3000
RS-555124500 12 ≤220 4500 ≤1200 3300 220 7.2 880 7800
RS-555126000 12 ≤350 6000 ≤2000 4500 300 13.5 1200 6000
RS-555243000 24 ≤70 3000 ≤400 2200 150 3.3 600 1600
RS-555244500 24 ≤110 4500 ≤600 3300 220 7.2 880 3000
RS-555246000 24 ≤180 6000 ≤1000 4500 300 13.5 1200 4000
       1\This table lists some motors parameters, others please refer to specific parameters of  rs-555.htm"
       2\Afier connecting motor and gearbox which is named gearmotor the output torque:motor torque X reduction ratio X        gearing efficiency;output speed:motor speed / reduction ratio.

###

    NOTE:
   1\ Gearmotor named methods: e . g . SG-555123000-99.5K    Motor please refer to the motor data RS-555123000.
          Gearbox please refer to gearbox data reduction ratio99.5 .Related to gearmotor output speed and torque please 
          refer to motor data. 
   2\ Motor can be installed wiht magnetic encorder. encorder parameters please refer to  me-37.htm .
   3\Standard output shaft after reducing: 8.0mm. other sizes of then output shaft can make as client request.
   4\Chart only for reference,products shall prevail the entity.

What Is a Gear Motor?

A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Motor

Applications

There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.

Size

The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Motor

Cost

A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Motor

Maintenance

Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.

China Wholesale 32mm DC Planetary Reduction Gearbox Motor     motor engine	China Wholesale 32mm DC Planetary Reduction Gearbox Motor     motor engine
editor by czh 2023-01-03

China factory Shunli 6V 24V 12V 46mm Worm reduction Gearbox Reducer 3-210RPM DC High Torque Electric Gear Motor Metal Gear Reverse Self Lock with Best Sales

Warranty: 3months-1year
Model Number: Worm Gear Motor Type
Usage: Electric Bicycle, Home Appliance, 12V 24V DC Permanent Magnet Motor High Torque Reduction Worm Reversible Turbo Geared Strong Powerful can be with encoder
Type: GEAR MOTOR
Torque: 0.2N.M-80KG.CM
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed
Speed(RPM): 3RPM-300rpm
Continuous Current(A): Depends on the technical specification
Efficiency: Other
Motor type: DC Worm Gear Motor
Encoder: 11PPR/7PPR
Gearbox Diameter: 12*20mm/32*46mm/58*40mm
Stall current: Depends on the technical specification
Rated currrent:: Depends on the technical specification
Rated Voltage: 1.5V-48V
Rated torque: 0.2KG.CM~60kg.cm
Stall torque: 80KG.CM
Product Name: Worm Gear Motor
Shaft diameter: Customzied
Packaging Details: Shunli 6V 24V Worm Gear Motor 12V 46mm Worm Gearbox Reducer 3-210RPM DC High Torque Electric Motor Metal Gear Reverse Self Lock

Shunli 6V 24V Worm Gear Motor 12V 46mm Worm Gearbox Reducer 3-210RPM DC High Torque Electric Motor Metal Gear Reverse Self LockPromotion
Product Details

The Price & technical specificaiton of different motor type is different, kindly contact our engineer sales service if you’re interested in it

Specification
Gearbox Technical Date
Ratio31K / 65K / 146K / 188K / 300K / 563K / 700K / 900K / 1013K / 1400K / 1800K / 3000KMax. Rated Torque0.5~60Kgf.cmMax. Gear Breaked Torque80 Kgf.cmGearbox Efficiency45%~60%
Gearmotor Technical Date
Gearmotor ModelRatioRated Voltage (V)No-LoadRatedStallSpeedCurrentSpeedCurrentTorqueCurrentTorqueRPMmARPMmAmN.m / gf.cmmAN.m / Kgf.cmGM1220FMN30-1007K1 : 10 0571 VDC25≤ 9571≤ 230120 / 1200≤ 70075 / 750GM46EM370-3000K1 : 300571 VDC 1.2 ≤ 65 0.95≤ 100 650 / 6500≤ 280 2.5 / 25GM58EM555-49K1 : 4924 VDC190≤ 120165≤ 120 0571 / 3500≤ 75001.85 / 18.5GM82EM775-245K1:24524 VDC24≤ 12571≤ 60006000 / 60000//
Outline Drawing
GM1220EM

GM46EM

GM58E

GM82E

Certificate

Customer Evaluation
Application
Company InformationWhy do you choose us:
1.Company

We are a factory specialize in producing motors more than 14 years,professional R&D team mature management will bring you a pleasant shopping experience.
2.Quality control

In order to confirm quality,from we receive material to shipment to be carefully checked every step of the way.Quality is our basis of our development.

Our Services3.Our service
We are gold seller and in possession of high credibility

100%on-time delivery rate confirm your product arrives timely.

Samples will be produced within 2 weeks.Customized samples will be prouced within 3 weeks.

Timely reply,your message will be replied within 2 hours.
FAQ1.Q: Are you trading company or manufacturer?A: We’re factory. We specialize in micro dc motor and dc gear motor for more than 14 years.2.Q: What is the payment term for a new customer?A: We can draw up an Ali Assurance Order Online for our new customer, which can pay online with Master Card, Visa, etc. Customer also can pay with PayPal or TT etc.3.Q: I can’t find a suitable motor on your website, can you customize the motor for me?A: Yes, we can customize a suitable motor according to our customer’s requirements.4.Q: Do you have certificates for the motors?A: Yes, we have CE, FCC, ISO, etc. If you have the other certificates requirement, we can apply it for you.5.Q: How is your Quality Control?A: We have professional checking staff on every production line process. After finishing the whole motor, we have the entire quality machine to test the motor. Such as Hardness Tester, 2.5D Image Tester, Salt Spray Chamber, Life Tester, Temperature Test Machine, and Noise tester etc.Contact UsLooking forward to your feedback!
—————————Vivian
HangZhou Shunli Motor Co., Ltd

The Benefits of Using a Gear Motor

A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.

Electric motor

The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Motor

Gear reducer

A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor

Motor shaft

Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
Motor

First stage gears

The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.

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Solution Description

Substantial Performance CZPT Coaxial Inline CZPT cal CZPT Reduction Gearbox

Features:
1. Compact construction and straightforward assembly
2. Wide speed ranges and higher torque
three. Low sounds, excellent sealing functionality, higher efficiency
4. Stable and risk-free, CZPT lifetime, CZPT
five. Multi-framework, CZPT assembling methods

Item image:

Specification:

                                                                  CZPT CZPT cal Gearbox
Design R17 ~ 187, F37-177, K37-187, S37-ninety seven, HB01-26
Input CZPT .06kw ~ 5000kw
Enter velocity 750rpm ~ 3000rpm
Reduction ratio one/1.3 ~ 1/27000
Enter motor AC (1 stage or 3 phase) / DC / BLDC motor
Put in variety Foot / Strong shaft / Hollow shaft / Output flange…
Effectiveness 94% ~ ninety eight % for R F K series
Material of housing die-solid aluminum / Solid iron / CZPT metal
Precision of equipment Exact grinding, course six
Heat treatment Carburizing and quenching
Equipment Brake / Flange / CZPT adapter / Torque arm …

FAQ

Q: Can you make the gearbox with CZPT ization?
A: Indeed, we can CZPT ize for each your ask for, like CZPT , voltage, speed, shaft dimensions, flange, terminal box, IP grade, and so on.

Q: Do you supply samples?
A: Yes. Sample is CZPT for testing.

Q: What is your MOQ?
A: It is 1pcs for the starting of CZPT organization.

Q: What is your lead time?
A: Regular item want 5-30days, a bit CZPT er for CZPT ized merchandise.

Q: Do you supply engineering assistance?
A: Indeed. Our organization have design and advancement crew, we can provide engineering assistance if you
need to have.

Q: How to ship to us?
A: It is CZPT by air, or by sea, or by practice.

Q: How to pay out the funds?
A: T/T and L/C is favored, with diverse currency, such as USD, EUR, RMB, etc.

Q: How can I know the solution is ideal for me?
A: >1ST verify drawing and specification >2nd examination sample >3rd start mass creation.

Q: Can I appear to your firm to check out?
A: Of course, you are welcome to pay a visit to us at any time.

Q: How shall we get in touch with you?
A: You can send inquiry directly, and we will answer inside 24 several hours.
 

AC motors differ from a lot of other kinds of motors, particularly some of the more common DC (direct present) motors, by several essential conditions. The most standard of these is the fact that an AC motor relies fully on the alternating current all around its circuit to create powerful mechanical power. We are going to discuss this special process in more depth in the subsequent sections of this guidebook.
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Item Description

Agricultural Gear Box CZPT ry Tractor Pto ninety Degree Proper CZPT le Bevel 540 Rpm Mowers Rakes Balers Mix Harvester Gearbox Bevel Reduction CZPT Steering

 

Merchandise Title Gearboxes for Agricultural CZPT ry Agricultural Equipment box
Click on the item back links for more item specifics.

Ever-electricity expert in making all varieties of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line CZPT cal gear speed reducers, parallel shaft CZPT cal gear reducers, CZPT cal bevel reducers, CZPT cal CZPT reducers, agricultural gearboxes, tractor gearboxes, auto gearboxes, pto generate shafts, unique reducer & relevant equipment components and other associated goods, sprockets, hydraulic method, vaccum pumps, fluid coupling, equipment racks, chains, timing pulleys, udl speed variators, v pulleys, hydraulic cylinder, equipment pumps, screw CZPT s, shaft collars lower backlash worm reducers and so on. moreover, we can produce CZPT ized variators, geared motors, electric motors and other hydraulic merchandise according to CZPT ers’ drawings.
The firm provides a dependable gurantee for the product’ s high quality by CZPT d inspection and screening products. skilled complex crew, exquisite processing technology and stringent management technique.
In modern many years, the business has been creating swiftly by its abundant experience in production, adcanced managemant method, standardized management system, strong technological pressure. We usually adhere the principle of survial by quality, and decelopment by innovation in science and technologies.
Ever-electrical power CZPT is ready to operate with you hand in hand and generate brilliance collectively! 

Our Company



 

 

An AC motor is a variety of motor that makes use of the phenomenon of electromagnetic induction. AC electrical power drives the motor. It is a current that periodically reverses direction and alterations its magnitude of the recent over time. This current is the reverse of a direct present or “DC” which flows in only one particular direction. AC motors can provide a reasonably productive way to make mechanical energy from a basic electrical enter signal.
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Solution Description

Speed  Reducer For CZPT ctric CZPT Gearbox With CZPT Gear CZPT CZPT CZPT manufacture Reduction CZPT ctric Transmission Costs Variator CZPT Excavator Rpm

These NEMA c-plane reducers are equipment strength, maintenance-totally free, and can be mounted in any orientation with a slip suit “O” ring design and style. Accessible in minimal to substantial reduction ratios, flange mount or foundation mount variations, right angle or hollow shaft appropriate angle variations. Install NEMA C-Confront AC motors, brushless DC motors, and brushed DC motors. For 1/2 HP to 3 HP Motors NEMA 56C, 140TC, and 180TC Enter Flange Inline Helical Equipment Reducers Appropriate Angle Hypoid Equipment Reducers
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Product Description

Agricultural Gear Box CZPT ry Tractor Pto 90 Degree Proper CZPT le Bevel 540 Rpm Mowers Rakes Balers Blend Harvester Gearbox Bevel Reduction CZPT Steering

 

Merchandise Identify Gearboxes for Agricultural CZPT ry Agricultural Gear box
Click on the item back links for much more item details.

Ever-electricity expert in producing all sorts of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line CZPT cal equipment speed reducers, parallel shaft CZPT cal equipment reducers, CZPT cal bevel reducers, CZPT cal CZPT reducers, agricultural gearboxes, tractor gearboxes, automobile gearboxes, pto generate shafts, unique reducer & related equipment elements and other related products, sprockets, hydraulic program, vaccum pumps, fluid coupling, gear racks, chains, timing pulleys, udl pace variators, v pulleys, hydraulic cylinder, gear pumps, screw CZPT s, shaft collars reduced backlash worm reducers and so on. furthermore, we can create CZPT ized variators, geared motors, electrical motors and other hydraulic merchandise according to CZPT ers’ drawings.
The company supplies a trustworthy gurantee for the product’ s top quality by CZPT d inspection and testing tools. skilled complex crew, beautiful processing technological innovation and rigid manage technique.
In modern years, the company has been creating rapidly by its prosperous knowledge in production, adcanced managemant system, standardized management technique, sturdy complex power. We usually adhere the notion of survial by high quality, and decelopment by innovation in science and engineering.
At any time-power CZPT is ready to work with you hand in hand and produce brilliance jointly! 

Our Organization



 

 

DC motors use vitality from batteries or other generating resources that give a continual voltage. A DC motor consists of numerous parts, the most renowned of which include bearings, shafts, and gearboxes or gears. DC motors supply greater speed variation and handle and create a lot more torque than AC motors. The two sorts of DC motors include Brushed motors: Brushed motors are one of the oldest varieties and are internally commutated motors driven by DC recent. A brushed motor is composed of a rotor, brushes, and a shaft. The cost and polarity of the brushes control the direction and velocity of the motor. Brushless Motors: In modern several years, brushless motors have grow to be common for a lot of apps, primarily simply because of their performance. Brushless motors are constructed in the very same way as brushed motors, minus the brushes of training course. Brushless motors also contain dedicated circuitry to manage speed and direction. In brushless motors, magnets are mounted close to the rotor, an effectiveness-boosting configuration.
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Item Description

 

SMR Series Shaft Mounted Gear Box Vertical CZPT CZPT cal Bevel CZPT Reduction Gearbox CZPT Reducers For CZPT Program


Parts:
1. Housing: CZPT -power Grey Solid Iron Gearboxes
two. Gears: CZPT cal Involute Gears, Carburizing, Quenching, Grinding
3. Shafts: Large-energy Hardening Alloy Steel
4. Input Configurations: Keyed Solid Shaft Enter
5. Output Configurations: Keyed Hollow Shaft Output
6. Oil Seal: Double Lips Skeleton Seal
7. CZPT Components: Torque arm, Optional Backstop

Designs:
one Stage(Ratio 5): B05, C05, D05, E05, F05, G05, H05, J05
2 Phase(Ratio 13/twenty): B13/twenty, C13/20, D13/20, E13/twenty, F13/20, G13/20, H13/twenty, J13/20
Attributes:
one. CZPT power of CZPT , gears and shafts, sturdy and tough
two. 2 metric output shaft bore diameters(Regular and Optional)
3. Optional backstop to prevent backdriving. Backstop is not advised for the equipment ratio 5
four. Double lips skeleton oil seal brings together the features of seal and dust-proof
5. Broadly employed in belt conveyor and pulley travel technique

Applications:
Conveyors in Mine, Quarry, Gravel Transportation, Baggage & Bulk Managing, Animal Feeding, and so forth.

Set up:
one. Hanging Shaft Mounted
2. Output Flange MountedLubrication:
Oil-bath and Splash

Lubrication
Lubricating Oil: CZPT Oil and Artificial Oil
Severe pressure oil is not advised, until in circumstance of with backstop

Cooling:
All-natural CZPT

  

Versions

Output Shaft Bore

Max. Torque*

Nominal Ratio

Normal

Optional

SMR-B

30mm

40mm

277N.m

five
13
20

SMR-C

40mm

50mm

468N.m

SMR-D

50mm

55mm

783N.m

SMR-E

55mm

65mm

1194N.m

SMR-F

65mm

75mm

1881N.m

SMR-G

75mm

85mm

2970N.m

SMR-H

85mm

100mm

4680N.m

SMR-J

100mm

120mm

7449N.m

Related Goods

Business Information

 

Two kinds of AC motors consist of: Synchronous: The truth that a synchronous motor rotates at the same price as the frequency of the mains existing offers the motor its name. A synchronous motor is composed of a stator and a rotor. Synchronous motors have a vast assortment of applications. Induction: Induction motors are the simplest and strongest motors obtainable. These AC motors consist of two electrical components: a wound stator and rotor assembly. The recent needed to turn the rotor is produced by the electromagnetic induction developed by the stator windings. Induction motors are 1 of the most typically utilized kinds of motors in the world.
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Solution Description

Pace  Reducer For CZPT ctric CZPT Gearbox With CZPT Gear CZPT CZPT CZPT manufacture Reduction CZPT ctric Transmission Charges Variator CZPT Excavator Rpm

The rotor of a reluctance motor is composed of a reliable forged metal portion with a convex toothed rack. Their starting up process is related to an induction motor, but it operates like a synchronous motor. Usually, their rotors have less poles than stators, which minimizes torque ripple and helps prevent perfect pole alignment, as no torque is produced in that place. Reluctance motors assortment in energy rankings from a number of watts to about 22 kilowatts.
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Solution Description

Industrial Gearbox CZPT Reducer CZPT Rpm CZPT cal Transmission CZPT CZPT Reduction CZPT ctric CZPT Transmission Prices Variator CZPT Excavator Worm Gearbox

Polyphase motors can be either two-phase or 3-section motors. They operate like single-period induction motors, but the two solitary-period and polyphase motors work on a rotating magnetic subject. Their rotating magnetic fields are produced by two- or three-period currents passing via two or far more sets of coils. The rotating magnetic discipline produces torque. Polyphase motors are utilised in apps that demand substantial energy, these kinds of as the power push of compressors, hydraulic pumps, air conditioning compressors, and irrigation pumps.
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