Product Description
Product Description
model | Number of poles | Phase | Rated voltage | Rated speed | Continuous locked-rotor torque | Rated torque | Rated power | Peak torque |
Units | VDC | RPM | N.m | N.m | W | N.m | ||
42BYA075B030C-02 | 4 | 3 | 24 | 3000 | 0.192 | 0.16 | 50 | 0.48 |
model | Peak current | Torque constant | Back EMF | Motor length | Motor length | voltage range | Range of rotation | weight |
Units | A | Nm/A | V/KRPM | g.cMoment of inertia | mm | VDC | RPM | Kg |
42BYA075B030C-02 | 9.6 | 0.05 | 3.947 | 14.6 | 134 | 24~48 | 1000~3000 | 1.0 |
Product Parameters
Quiet stable and reliable for long life operation
1.Voltage: 24 VDC
2.Number of phases: 3
3.Number of levels: 4
4.Line-to-line resistance: 1.45±10%ohms
5.Line-to-line inductance: 1.27±20%mH
6.Rated current: 3.2A
7.Rated power: 50W
8.No-load speed: 4300 rpm
9.Insulation class: B
10.Reduction ratio: 1:58.22
11.Output torque: 7.5 N.m
12.Output speed: 51.5 rpm
13.We can design the special voltage and shaft and so on
Application: | Industrial |
---|---|
Speed: | High Speed |
Number of Stator: | Three-Phase |
Function: | Driving, Control |
Casing Protection: | Protection Type |
Number of Poles: | 8 |
Samples: |
US$ 162/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
How to Select a Gear Motor
A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.
Angular geared motors
Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Planetary gearboxes
Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Hydraulic gear motors
Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Croise motors
There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.
editor by CX 2023-06-05
China Best Sales CZPT Pd016016-6 12V 24V 1250rpm 3kg. Cm High Torque High Speed Planetary Gearbox Brush DC Gear Motor for Smart Blender motor brushes
Product Description
16MM DC Planetary plastic dc Gear Motor
Product Description
above specifications just for reference and customizable according to requirements.
motor specifications:16mm motor | |
motors (optional) | brushless dc motor,brushed dc motor,stepper motor,coreless motor |
voltage(optional) | 3-24v |
input speed | <=30000rpm |
current | 250mA max |
performance Data:16mm Planetary plastic Gearbox brush motor / brushless motor / Stepper Motor / Coreless Motor | |||||||
Model | Rated Speed | Max Speed | Max Rated Torque | Max Instant Torque | Reduction Ratio | Gearbox Length | Overall Length |
rpm | rpm | gf.cm | gf.cm | mm | mm | ||
PD016016-4 | 1875 | 7500 | 3000 | 6000 | 4 | 11.5 | 38.4 |
PD016016-6 | 1250 | 5000 | 3000 | 6000 | 6 | 11.5 | 38.4 |
PD016016-16 | 469 | 1875 | 3000 | 6000 | 16 | 14.8 | 41.7 |
PD016016-24 | 313 | 1250 | 3000 | 6000 | 24 | 14.8 | 41.7 |
PD016016-36 | 208 | 833 | 3000 | 6000 | 36 | 14.8 | 41.7 |
PD016016-64 | 117 | 469 | 3000 | 6000 | 64 | 18.1 | 45.0 |
PD016016-96 | 78 | 313 | 3000 | 6000 | 96 | 18.1 | 45.0 |
PD016016-144 | 52 | 208 | 3000 | 6000 | 144 | 18.1 | 45.0 |
PD016016-216 | 35 | 139 | 3000 | 6000 | 216 | 18.1 | 45.0 |
PD016016-256 | 29 | 117 | 3000 | 6000 | 256 | 21.4 | 48.3 |
PD016016-384 | 20 | 78 | 3000 | 6000 | 384 | 21.4 | 48.3 |
PD016016-576 | 13 | 52 | 3000 | 6000 | 576 | 21.4 | 48.3 |
PD016016-864 | 9 | 35 | 3000 | 6000 | 864 | 21.4 | 48.3 |
PD016016-1296 | 6 | 23 | 3000 | 6000 | 1296 | 21.4 | 48.3 |
* The above specifications are subject to change without prior notice. They are for reference only and can be customized as required. |
Please let us know your requirements and we will provide you with micro transmission solutions.
Product details show:
Application
Smart wearable devices | watch,VR,AR,XR and etc. |
Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
communication equipment | 5G base station,video conference,mobile phone and etc. |
Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
Electric power tools | electric drill, screwdriver,garden tool and etc. |
Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
---|---|
Operating Speed: | High Speed |
Excitation Mode: | Permanent Magnet |
Function: | Control, Driving |
Casing Protection: | Drip-Proof |
Number of Poles: | 4 |
Customization: |
Available
| Customized Request |
---|
The Basics of a Gear Motor
The basic mechanism behind the gear motor is the principle of conservation of angular momentum. The smaller the gear, the more RPM it covers and the larger the gear, the more torque it produces. The ratio of angular velocity of two gears is called the gear ratio. Moreover, the same principle applies to multiple gears. This means that the direction of rotation of each adjacent gear is always the opposite of the one it is attached to.
Induction worm gear motor
If you’re looking for an electric motor that can deliver high torque, an Induction worm gear motor might be the right choice. This type of motor utilizes a worm gear attached to the motor to rotate a main gear. Because this type of motor is more efficient than other types of motors, it can be used in applications requiring massive reduction ratios, as it is able to provide more torque at a lower speed.
The worm gear motor is designed with a spiral shaft that is set into splines in another gear. The speed at which the worm gear rotates is dependent on the torque produced by the main gear. Induction worm gear motors are best suited for use in low-voltage applications such as electric cars, renewable energy systems, and industrial equipment. They come with a wide range of power-supply options, including twelve-volt, 24-volt, and 36-volt AC power supplies.
These types of motors can be used in many industrial settings, including elevators, airport equipment, food packaging facilities, and more. They also produce less noise than other types of motors, which makes them a popular choice for manufacturers with limited space. The efficiency of worm gearmotors makes them an excellent choice for applications where noise is an issue. Induction worm gear motors can be compact and extremely high-torque.
While the Induction worm gear motor is most widely used in industrial applications, there are other kinds of gearmotors available. Some types are more efficient than others, and some are more expensive than others. For your application, choosing the correct motor and gearbox combination is crucial to achieving the desired result. You’ll find that the Induction worm gear motor is an excellent choice for many applications. The benefits of an Induction worm gear motor can’t be overstated.
The DC gear motor is an excellent choice for high-end industrial applications. This type of gearmotor is smaller and lighter than a standard AC motor and can deliver up to 200 watts of torque. A gear ratio of three to two can be found in these motors, which makes them ideal for a wide range of applications. A high-quality DC gear motor is a great choice for many industrial applications, as they can be highly efficient and provide a high level of reliability.
Electric gear motors are a versatile and widely used type of electric motor. Nevertheless, there are some applications that don’t benefit from them, such as applications with high shaft speed and low torque. Applications such as fan motors, pump and scanning machines are examples of such high-speed and high-torque demands. The most important consideration when choosing a gearmotor is its efficiency. Choosing the right size will ensure the motor runs efficiently at peak efficiency and will last for years.
Parallel shaft helical gear motor
The FC series parallel shaft helical gearmotor is a compact, lightweight, and high-performance unit that utilizes a parallel shaft structure. Its compact design is complemented by high transmission efficiency and high carrying capacity. The motor’s material is 20CrMnTi alloy steel. The unit comes with either a flanged input or bolt-on feet for installation. Its low noise and compact design make it an ideal choice for a variety of applications.
The helical gears are usually arranged in two rows of one another. Each row contains one or more rows of teeth. The parallel row has the teeth in a helical pattern, while the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point contact design and do not overlap. They can be either parallel or crossed. The helical gear motors can have any number of helical pairs, each with a different pitch circle diameter.
The benefits of the Parallel Shaft Helical Gearbox include high temperature and pressure handling. It is produced by skilled professionals using cutting-edge technology, and is widely recognized for its high performance. It is available in a range of technical specifications and is custom-made to suit individual requirements. These gearboxes are durable and low-noise and feature high reliability. You can expect to save up to 40% of your energy by using them.
The parallel shaft helical gear motors are designed to reduce the speed of a rotating part. The nodular cast iron housing helps make the unit robust in difficult environments, while the precision-machined gears provide quiet, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The capacity ranges from 0.12 kW to 45 kW. You can choose from a wide variety of capacities, depending on the size of your gearing needs.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient solution for space-constrained applications. The machine’s modular design allows for easy mounting and a wide range of ambient temperatures. They are ideal for a variety of mechanical applications, including conveyors, augers, and more. If you want a small footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best solution for you.
The parallel shaft helical gears are advantageous for both high and low speed applications. Parallel helical gears are also suitable for low speed and low duty applications. A good example of a cross-helix gear is the oil pump of an internal combustion engine. Both types of helical gears are highly reliable and offer vibration-free operation. They are more costly than conventional gear motors, but offer more durability and efficiency.
Helical gear unit
This helical gear unit is designed to operate under a variety of demanding conditions and can be used in a wide range of applications. Designed for long life and high torque density, this gear unit is available in a variety of torques and gear ratios. Its design and construction make it compatible with a wide range of critical mechanical systems. Common applications include conveyors, material handling, steel mills, and paper mills.
Designed for high-performance applications, the Heidrive helical gear unit provides superior performance and value. Its innovative design allows it to function well under a wide range of operating conditions and is highly resistant to damage. These gear motors can be easily combined with a helical gear unit. Their combined power output is 100 Nm, and they have a high efficiency of up to 90%. For more information about the helical gear motor, contact a Heidrive representative.
A helical gear unit can be classified by its reference section in the standard plane or the turning plane. Its center gap is the same as that of a spur gear, and its number of teeth is the same. In addition to this, the helical gear has a low axial thrust, which is another important characteristic. The helical gear unit is more efficient at transferring torque than a spur gear, and it is quieter, too.
These units are designed to handle large loads. Whether you are using them for conveyors, augers, or for any other application that involves high-speed motion, a helical gear unit will deliver maximum performance. A helical gear unit from Flender can handle 400,000 tasks with a high degree of reliability. Its high efficiency and high resistance to load ensures high plant availability. These gear motors are available in a variety of sizes, from single-speed to multi-speed.
PEC geared motors benefit from decades of design experience and high quality materials. They are robust, quiet, and offer excellent performance. They are available in multiple configurations and are dimensionally interchangeable with other major brands. The gear motors are manufactured as modular kits to minimize inventory. They can be fitted with additional components, such as backstops and fans. This makes it easy to customize your gear motors and save money while reducing costs.
Another type of helical gears is the double helical gear. The double helical gear unit has two helical faces with a gap between them. They are better for enclosed gear systems as they provide greater tooth overlap and smoother performance. Compared to double helical gears, they are smaller and more flexible than the Herringbone type. So, if you’re looking for a gear motor, a helical gear unit may be perfect for you.
editor by CX 2023-06-01
China OEM Label Stripping 12V Electric Planetary DC Gear Motor ac motor
Product Description
Label stripping 12V electric planetary DC Gear motor
Product Description
Can be customized
12V plastic DC gear motor
Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
Voltage | Speed | Current | Speed | Current | Torque | |||||||
VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
ZWBPD032032-16 | 12.0 | 337 | 215 | 303 | 715 | 1229 | 121 | 78.2 | 25000 | 80000 | 16 | 35.7 |
ZWBPD032032-24 | 12.0 | 225 | 215 | 202 | 715 | 1843 | 181 | 25000 | 80000 | 24 | ||
ZWBPD032032-33 | 12.0 | 163 | 215 | 147 | 715 | 2534 | 249 | 20000 | 80000 | 33 | ||
ZWBPD032032-67 | 12.0 | 80 | 230 | 72 | 715 | 3392 | 333 | 88.2 | 25000 | 80000 | 67 | 45.7 |
ZWBPD032032-94 | 12.0 | 57 | 230 | 52 | 715 | 4759 | 467 | 25000 | 80000 | 94 | ||
ZWBPD032032-133 | 12.0 | 41 | 230 | 36 | 715 | 6733 | 660 | 25000 | 80000 | 133 | ||
ZWBPD032032-188 | 12.0 | 29 | 230 | 26 | 715 | 9518 | 933 | 20000 | 80000 | 188 | ||
ZWBPD032032-272 | 12.0 | 20 | 265 | 18 | 715 | 10328 | 1013 | 98.2 | 25000 | 80000 | 272 | 55.7 |
ZWBPD032032-383 | 12.0 | 14 | 265 | 13 | 715 | 14542 | 1426 | 25000 | 80000 | 383 | ||
ZWBPD032032-540 | 12.0 | 10 | 265 | 9 | 715 | 20503 | 2011 | 25000 | 80000 | 540 | ||
ZWBPD032032-763 | 12.0 | 7 | 265 | 6 | 715 | 25000 | 2452 | 25000 | 80000 | 763 | ||
ZWBPD032032-1076 | 12.0 | 5 | 265 | 5 | 715 | 20000 | 1961 | 20000 | 80000 | 1076 |
above specifications just for reference and customizable according to requirements.
Integrated Drive Control Module.
Please let us know your requirements and we will provide you with micro transmission solutions.
2D Drawing
Detailed Photos
Application
Smart wearable devices | watch,VR,AR,XR and etc. |
Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
communication equipment | 5G base station,video conference,mobile phone and etc. |
Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
Electric power tools | electric drill, screwdriver,garden tool and etc. |
Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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Operating Speed: | Low Speed |
Excitation Mode: | Drip-Proof |
Function: | Control |
Casing Protection: | Closed Type |
Number of Poles: | 4 |
Samples: |
US$ 90/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
editor by CX 2023-05-19
China OEM Brushless DC Motor Planetary Reducer 12V / 24V High Torque and Low Noise manufacturer
Product Description
SHN Motors
1.Features
1). High efficiency
2). Long operating life
3). Low noise
4). Good temperature rise
5). Good balance
6). The most available design for the optimized running.
2.Related Specifications
1) 42mm series
Model | DMW421 | DMW422 | DMW423 | |
Voltage | V | 24 | ||
No load speed | rpm | 5000 | 5000 | 5000 |
Rated torque | Nm | 0.063 | 0.094 | 0.125 |
Rated Speed | rpm | 4000 | 4000 | 4000 |
Rated Current | A | 1.7 | 2.5 | 3.5 |
Torque(max) | Nm | 0.19 | 0.27 | 0.38 |
Back-EMF constant | V/Krpm | 3.13 | 3.13 | 3.15 |
Torque Constant | Nm/A | 0.039 | 0.04 | 0.04 |
Resistance | ohm | 1.5 | 0.53 | 0.74 |
Weight | Kg | 0.3 | 0.4 | 0.5 |
Length | mm | 41 | 51 | 6 |
2) 70mmSeries
Model | Rated Voltage | No load speed |
Rated torque | Rated Speed | Rated Current |
Rated power |
L |
VDC | RPM | Nm | rpm | A | W | mm | |
DMW701 | 48 | 3500 | 0.5 | 3000 | 4.3 | 157 | 86 |
DMW702 | 48 | 3500 | 1 | 3000 | 8.7 | 314 | 116 |
DMW703 | 48 | 3500 | 1.5 | 3000 | 12.9 | 471 | 136 |
3) 80mmSeries
Model | DMW801 | DMW802 | DMW803 | |
Voltage | V | 24 | ||
No load speed | rpm | 4200 | 4200 | 4200 |
Rated torque | Nm | 0.25 | 0.5 | 0.75 |
Rated Speed | rpm | 3000 | 3000 | 3000 |
Rated Current | A | 5.2 | 10.5 | 15 |
Rated power | W | 79 | 157 | 236 |
Back-EMF constant | V/Krpm | 9 | 9.2 | 9.5 |
Torque Constant | Nm/A | 0.06 | 0.052 | 0.05 |
Resistance | ohm | 0.5 | 0.43 | 0.35 |
Weight | Kg | 1.6 | 2.2 | 3 |
Length | mm | 75 | 95 | 115 |
4) 86mmSeries
Model | DMW861 | DMW862 | DMW863 | |
Voltage | V | 48 | ||
No load speed | rpm | 3500 | 3500 | 3400 |
Rated torque | Nm | 1.0 | 1.8 | 2.5 |
Rated Speed | rpm | 3000 | 3000 | 3000 |
Rated Current | A | 8.6 | 14.8 | 20 |
Torque(max) | Nm | 3.0 | 5.4 | 7.5 |
Back-EMF constant | V/Krpm | 9.8 | 9.8 | 10 |
Torque Constant | Nm/A | 0.13 | 0.13 | 0.14 |
Resistance | ohm | 0.32 | 0.15 | 0.1 |
Weight | Kg | 2.2 | 3.2 | 4.2 |
Length | mm | 80 | 105 | 130 |
5) 60mmSeries
Model | DMW601 | DMW602 | DMW603 | |
Voltage | V | 36 | ||
No load speed | rpm | 4100 | 4100 | 4100 |
Rated torque | Nm | 0.25 | 0.5 | 0.75 |
Rated Speed | rpm | 3000 | 3000 | 3000 |
Rated Current | A | 3 | 6 | 9 |
Torque(max) | Nm | 0.75 | 1.5 | 2 |
Back-EMF constant | V/Krpm | 6.2 | 6.5 | 6.5 |
Torque Constant | Nm/A | 0.043 | 0.045 | 0.041 |
Resistance | ohm | 0.59 | 0.26 | 0.2 |
Weight | Kg | 0.9 | 1.2 | 1.6 |
Length | mm | 78 | 99 | 120 |
6) 57mm Series
Model | DMW571 | DMW572 | DMW573 | DMW574 | ||
Voltage | V | 36 | ||||
No load speed | rpm | 5200 | 5200 | 5300 | 5400 | |
Rated torque | Nm | 0.11 | 0.22 | 0.32 | 0.42 | |
Rated Speed | rpm | 4000 | 4000 | 4000 | 4000 | |
Rated Current | A | 1.8 | 3.2 | 4.7 | 6.5 | |
Torque(max) | Nm | 0.3 | 0.5 | 0.8 | 1.2 | |
Back-EMF constant | V/Krpm | 4.5 | 4.8 | 4.83 | 4.9 | |
Torque Constant | Nm/A | 0.072 | 0.078 | 0.08 | 0.09 | |
Resistance | ohm | 1.7 | 0.75 | 0.5 | 0.39 | |
Weight | Kg | 0.45 | 0.8 | 1.1 | 1.4 | |
Length | mm | 55 | 75 | 95 | 115 |
7) 57 High Torque
Model | DMW571 | DMW572 | DMW573 | DMW574 | |
Voltage | V | 36 | |||
No load speed | rpm | 5200 | 5200 | 5200 | 5200 |
Rated torque | Nm | 0.14 | 0.28 | 0.43 | 0.49 |
Rated Speed | rpm | 4000 | 4000 | 4000 | 4000 |
Rated Current | A | 2.2 | 4.5 | 6.8 | 7.9 |
Torque(max) | Nm | 0.4 | 0.6 | 0.9 | 1.5 |
Back-EMF constant | V/Krpm | 4.5 | 4.8 | 4.83 | 4.9 |
Torque Constant | Nm/A | 0.072 | 0.078 | 0.08 | 0.09 |
Resistance | ohm | 2 | 0.9 | 0.7 | 0.5 |
Weight | Kg | 0.5 | 0.9 | 1.3 | 1.8 |
Length | mm | 55 | 75 | 95 | 115 |
3.Outlines/Drawings
4.About US
5.Main Products
6.Package and Shipping
1.FedEX / DHL / UPS / TNT for samples,Door to door service;
2.By sea for batch goods;
3.Customs specifying freight forwarders or negotiable shipping methods;
4.Delivery Time:20-25 Days for samples;30-35 Days for batch goods;
5.Payment Terms:T/T,L/C at sight,D/P etc.
7.FAQ
Q1. When can I get the quotation?
We usually quote within 24 hours after we get your inquiry.
If you are urgent to get the price, please send the message on and or call us directly.
Q2. How can I get a sample to check your quality?
After price confirmed, you can requiry for samples to check quality.
If you need the samples, we will charge for the sample cost.
But the sample cost can be refundable when your quantity of first order is above the MOQ
Q3. Can you do OEM for us?
Yes, the product packing can be designed as you want.
Q4. How about MOQ?
1 pcs for carton box.
Q5. What is your main market?
Eastern Europe, Southeast Asia, South America.
Please feel free to contact us if you have any question.
Shipping Cost:
Estimated freight per unit. |
To be negotiated|
|
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Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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Operating Speed: | Adjust Speed |
Excitation Mode: | Excited |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by CX 2023-05-12
China OEM Series Pm DC Planetary Gear Motor 12V 24V 36V 48V with Planet Gear Reducer with Good quality
Product Description
Series Pm DC Planetary Gear Motor 12V 24V 36V 48V with Planet Gear Reducer
PG36M555 SERIES
voltage: 3VDC 6VDC 9VDC 12VDC 24VDC
Speed range: 3
Gearbox please refer to gearbox data reduction ratio99.5 .Related to gearmotor output speed and torque please
refer to motor data.
2\ Motor can be installed wiht magnetic encorder. encorder parameters please refer to me-37.htm .
3\Standard output shaft after reducing: 8.0mm. other sizes of then output shaft can make as client request.
4\Chart only for reference,products shall prevail the entity.
Company Introduction
Type: | Circular Gear |
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Dia.: | 36X(84~110)mm |
Manufacturing Method: | Rolling Gear |
Toothed Portion Shape: | Spur Gear |
Transport Package: | CTN Size: 32X28xh26cm 40PCS/CTN G. W. 16kgs |
Specification: | CE, Rohs |
Customization: |
Available
| Customized Request |
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The Basics of a Gear Motor
The basic mechanism behind the gear motor is the principle of conservation of angular momentum. The smaller the gear, the more RPM it covers and the larger the gear, the more torque it produces. The ratio of angular velocity of two gears is called the gear ratio. Moreover, the same principle applies to multiple gears. This means that the direction of rotation of each adjacent gear is always the opposite of the one it is attached to.
Induction worm gear motor
If you’re looking for an electric motor that can deliver high torque, an Induction worm gear motor might be the right choice. This type of motor utilizes a worm gear attached to the motor to rotate a main gear. Because this type of motor is more efficient than other types of motors, it can be used in applications requiring massive reduction ratios, as it is able to provide more torque at a lower speed.
The worm gear motor is designed with a spiral shaft that is set into splines in another gear. The speed at which the worm gear rotates is dependent on the torque produced by the main gear. Induction worm gear motors are best suited for use in low-voltage applications such as electric cars, renewable energy systems, and industrial equipment. They come with a wide range of power-supply options, including twelve-volt, 24-volt, and 36-volt AC power supplies.
These types of motors can be used in many industrial settings, including elevators, airport equipment, food packaging facilities, and more. They also produce less noise than other types of motors, which makes them a popular choice for manufacturers with limited space. The efficiency of worm gearmotors makes them an excellent choice for applications where noise is an issue. Induction worm gear motors can be compact and extremely high-torque.
While the Induction worm gear motor is most widely used in industrial applications, there are other kinds of gearmotors available. Some types are more efficient than others, and some are more expensive than others. For your application, choosing the correct motor and gearbox combination is crucial to achieving the desired result. You’ll find that the Induction worm gear motor is an excellent choice for many applications. The benefits of an Induction worm gear motor can’t be overstated.
The DC gear motor is an excellent choice for high-end industrial applications. This type of gearmotor is smaller and lighter than a standard AC motor and can deliver up to 200 watts of torque. A gear ratio of three to two can be found in these motors, which makes them ideal for a wide range of applications. A high-quality DC gear motor is a great choice for many industrial applications, as they can be highly efficient and provide a high level of reliability.
Electric gear motors are a versatile and widely used type of electric motor. Nevertheless, there are some applications that don’t benefit from them, such as applications with high shaft speed and low torque. Applications such as fan motors, pump and scanning machines are examples of such high-speed and high-torque demands. The most important consideration when choosing a gearmotor is its efficiency. Choosing the right size will ensure the motor runs efficiently at peak efficiency and will last for years.
Parallel shaft helical gear motor
The FC series parallel shaft helical gearmotor is a compact, lightweight, and high-performance unit that utilizes a parallel shaft structure. Its compact design is complemented by high transmission efficiency and high carrying capacity. The motor’s material is 20CrMnTi alloy steel. The unit comes with either a flanged input or bolt-on feet for installation. Its low noise and compact design make it an ideal choice for a variety of applications.
The helical gears are usually arranged in two rows of one another. Each row contains one or more rows of teeth. The parallel row has the teeth in a helical pattern, while the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point contact design and do not overlap. They can be either parallel or crossed. The helical gear motors can have any number of helical pairs, each with a different pitch circle diameter.
The benefits of the Parallel Shaft Helical Gearbox include high temperature and pressure handling. It is produced by skilled professionals using cutting-edge technology, and is widely recognized for its high performance. It is available in a range of technical specifications and is custom-made to suit individual requirements. These gearboxes are durable and low-noise and feature high reliability. You can expect to save up to 40% of your energy by using them.
The parallel shaft helical gear motors are designed to reduce the speed of a rotating part. The nodular cast iron housing helps make the unit robust in difficult environments, while the precision-machined gears provide quiet, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The capacity ranges from 0.12 kW to 45 kW. You can choose from a wide variety of capacities, depending on the size of your gearing needs.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient solution for space-constrained applications. The machine’s modular design allows for easy mounting and a wide range of ambient temperatures. They are ideal for a variety of mechanical applications, including conveyors, augers, and more. If you want a small footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best solution for you.
The parallel shaft helical gears are advantageous for both high and low speed applications. Parallel helical gears are also suitable for low speed and low duty applications. A good example of a cross-helix gear is the oil pump of an internal combustion engine. Both types of helical gears are highly reliable and offer vibration-free operation. They are more costly than conventional gear motors, but offer more durability and efficiency.
Helical gear unit
This helical gear unit is designed to operate under a variety of demanding conditions and can be used in a wide range of applications. Designed for long life and high torque density, this gear unit is available in a variety of torques and gear ratios. Its design and construction make it compatible with a wide range of critical mechanical systems. Common applications include conveyors, material handling, steel mills, and paper mills.
Designed for high-performance applications, the Heidrive helical gear unit provides superior performance and value. Its innovative design allows it to function well under a wide range of operating conditions and is highly resistant to damage. These gear motors can be easily combined with a helical gear unit. Their combined power output is 100 Nm, and they have a high efficiency of up to 90%. For more information about the helical gear motor, contact a Heidrive representative.
A helical gear unit can be classified by its reference section in the standard plane or the turning plane. Its center gap is the same as that of a spur gear, and its number of teeth is the same. In addition to this, the helical gear has a low axial thrust, which is another important characteristic. The helical gear unit is more efficient at transferring torque than a spur gear, and it is quieter, too.
These units are designed to handle large loads. Whether you are using them for conveyors, augers, or for any other application that involves high-speed motion, a helical gear unit will deliver maximum performance. A helical gear unit from Flender can handle 400,000 tasks with a high degree of reliability. Its high efficiency and high resistance to load ensures high plant availability. These gear motors are available in a variety of sizes, from single-speed to multi-speed.
PEC geared motors benefit from decades of design experience and high quality materials. They are robust, quiet, and offer excellent performance. They are available in multiple configurations and are dimensionally interchangeable with other major brands. The gear motors are manufactured as modular kits to minimize inventory. They can be fitted with additional components, such as backstops and fans. This makes it easy to customize your gear motors and save money while reducing costs.
Another type of helical gears is the double helical gear. The double helical gear unit has two helical faces with a gap between them. They are better for enclosed gear systems as they provide greater tooth overlap and smoother performance. Compared to double helical gears, they are smaller and more flexible than the Herringbone type. So, if you’re looking for a gear motor, a helical gear unit may be perfect for you.
editor by CX 2023-04-20
China Good quality Micro DC 12V planetary geared motor for Biosensors with high quality
Product Description
Micro dc 12v planetary geared motor for Biosensors
Main Features
1.;OEM/ODM 22mm Planetary gearbox plus 180&130 permanent magnet DC motor
2.;Small size dc gear motor with low speed and big torque
3.;22mm gear motor provide 0.;3Nm torque and more reliable
4.;Suitable to small diameter,; low noise and big torque application
5.;DC Gear motors can match encoder,; 3ppr
6.;Reduction ratio:;16,;62,;84,;104,;231,;316,;370,;455,;1014
Motor technical data :;
Motor model no.; | Rated voltage | No-load speed | No-load current | Rated speed | Rated torque | Rated current | Output power | Stall torque | Stall current |
VDC | r/min | mA | r/min | g.;cm | mA | W | g.;cm | A | |
TFF-180SH-09450 | 12 | 4400 | 25 | 3500 | 13 | 90 | 0.;5 | 60 | 0.;35 |
TFF-180SH-18140 | 6 | 7000 | 90 | 5300 | 20 | 450 | 1.;1 | 85 | 1.;90 |
TFF-180SH-10400 | 24 | 15710 | 30 | 8700 | 20 | 140 | 1.;8 | 155 | 0.;85 |
Gear motor technical data :; GMP22-180SH-09450-xxx
Reduction ratio | 16 | 62 | 84 | 104 | 231 | 316 | 370 | 455 | 1014 |
Length mm | 18.;1 | 21.;7 | 21.;7 | 21.;7 | 25.;4 | 25.;4 | 25.;4 | 25.;4 | 29 |
No-load speed rpm | 250 | 70 | 50 | 42 | 19 | 13.;5 | 11.;5 | 9.;5 | 4 |
Rated speed rpm | 215 | 55 | 40 | 33 | 15 | 11 | 9 | 7.;5 | 3.;3 |
Rated torque kg.;cm | 0.;12 | 0.;5 | 0.;6 | 0.;8 | 1.;8 | 2.;4 | 2.;8 | 3 | 3 |
Max.;momentary tolerance torque kg.;cm | 0.;5 | 1.;5 | 2.;5 | 3.;5 | 7 | 9 | 9 | 9 | 9 |
Gear motor technical data :; GMP22-180SH-18140-xxx
Reduction ratio | 16 | 62 | 84 | 104 | 231 | 316 | 370 | 455 | 1014 |
Length mm | 18.;1 | 21.;7 | 21.;7 | 21.;7 | 25.;4 | 25.;4 | 25.;4 | 25.;4 | 29 |
No-load speed rpm | 420 | 110 | 82 | 65 | 30 | 22 | 18.;5 | 15 | 6.;5 |
Rated speed rpm | 320 | 85 | 62 | 50 | 22 | 17 | 15 | 13 | 6.;5 |
Rated torque kg.;cm | 0.;2 | 0.;7 | 1.;0 | 1.;2 | 2.;5 | 3 | 3 | 3 | 3 |
Max.;momentary tolerance torque kg.;cm | 0.;5 | 1.;5 | 3 | 5 | 7 | 9 | 9 | 9 | 9 |
Gear motor technical data :; GMP22-180SH-10400-xxx
Reduction ratio | 16 | 62 | 84 | 104 | 231 | 316 | 370 | 455 | 1014 |
Length mm | 18.;1 | 21.;7 | 21.;7 | 21.;7 | 25.;4 | 25.;4 | 25.;4 | 25.;4 | 29 |
No-load speed rpm | 600 | 160 | 120 | 95 | 42 | 32 | 26 | 22 | 10 |
Rated speed rpm | 520 | 140 | 100 | 80 | 37 | 27 | 24 | 20 | 9 |
Rated torque kg.;cm | 0.;2 | 0.;7 | 1.;0 | 1.;2 | 2.;5 | 3 | 3 | 3 | 3 |
Max.;momentary tolerance torque kg.;cm | 1.;7 | 5.;8 | 7.;8 | 8.;8 | 9 | 9 | 9 | 9 | 9 |
Product Application
Automatic door operators,; automatic energy saving bath,;electrical controlled valve,;oxygen machine,;optical equipment,; Automat cordless power tool,;lighting,;etc.;
Other Applications:; | |
Business Machines:; | ATM,; Copiers and Scanners,; Currency Handling,; Point of Sale,; Printers,; Vending Machines.; |
Food and Beverage:; | Beverage Dispensing,; Hand Blenders,; Blenders,; Mixers,; Coffee Machines,; Food Processors,; Juicers,; Fryers,; Ice Makers,; Soy Bean Milk Makers.; |
Home Entertainment and Gaming:; | Gaming Machines,; Video Games,; Optical Disk Drives,; RC and Power Toys.; |
Home Technologies:; | Home Ventilation,; Air Purifiers and Dehumidifiers,; Range Hoods,; Washers and Dryers,; Refrigerators,; Dishwashers,; Floor Care,; Whirlpool and Spa,; Showers,; Smart Metering,; Coffee Machines.; |
Lawn and Garden:; | Lawn Mowers,; Snow Blowers,; Trimmers,; Leaf Blowers.; |
Personal Care:; | Hair Cutting,; Hair Care,; Massagers.; |
Power Tools:; | Drills and Drivers,; Sanders,; Grinders,; Polishers,; Saws.; |
Camera and Optical:; | Video,; Cameras,; Projectors.; |
Packing & Delivery
Packaging:; single carton packing,; 100 pieces per box.;
Shipping time:;
DHL:; 3-5 working days ;
UPS:; 5-7 working days;
TNT:; 5-7 working days;
FedEx:; 7-9 working days;
EMS:; 12-15 working days;
By Sea:; Depends on which country
Our Company
TT Motor (HK); Industrial Co.;,; Ltd has been specializing in micro motors,; gear motors and their respective parts since 2000.;
Our products are widely used in entertainment systems,; automobiles,; home and industrial appliances and tools and many others.; Our products are dependable and long-lasting,; and backed by years of experience.; We export 98% of our output worldwide.;
By leveraging our hard-won reputation for honesty,; dependability and quality,; TT Motor aims to continue as a pioneer in the sales overseas by seeking global partners.; If your company is an end-user of micro-motors,; a distributor or an agent,; please contact us.; We look forward to being CZPT to work together with you in the near future.;
FAQ
Q:; How to order?
A:; send us inquiry → receive our quotation → negotiate details → confirm the sample → sign contract/deposit → mass production → cargo ready → balance/delivery → further cooperation.;
Q:; How about Sample order?
A:; Sample is available for you.; please contact us for details.; Our website:;ttmotor.;en.;made-in-china.;com
Q:; Which shipping way is avaliable?
A:; DHL,; UPS,; FedEx,; TNT,; EMS,; China Post,;Sea are available.;The other shipping ways are also available,; please contact us if you need ship by the other shipping way.;
Q:; How long is the deliver?
A:; Devliver time depends on the quantity you order.; usually it takes 15-25 working days.;
Q:; My package has missing products.; What can I do?
A:; Please contact our support team and we will confirm your order with the package contents.;We apologize for any inconveniences.;
Q:; How to confirm the payment?
A:; We accept payment by T/T,; PayPal,; the other payment ways also could be accepted,;Please contact us before you pay by the other payment ways.; Also 30-50% deposit is available,; the balance money should be paid before shipping.;
Application: | Industrial, Household Appliances, Car, Power Tools |
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Operating Speed: | Low Speed |
Excitation Mode: | Permanent Magnet |
Function: | Control |
Casing Protection: | Protection Type |
Number of Poles: | 4 |
Samples: |
US$ 21/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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The Benefits of Using a Gear Motor
A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.
Electric motor
The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Gear reducer
A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor shaft
Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
First stage gears
The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.
editor by CX
2023-04-17
China 42mm High Toruqe 12V 24V DC Planetary Gearbox Motor with Great quality
Product Description
Observe:
The requirements can be created according to the customer’s specifications!
Application:
Electric Drill, Screwdriver, Scanners, Printers, Vending Device, Window Curtain, Espresso Equipment, Electrical Lock, and many others.
Parameter:
Reduction ratio | 1/fifteen | one/17 | one/twenty | 1/25 | 1/fifty one | 1/64 | one/84 | one/one hundred | one/a hundred and twenty | one/a hundred and eighty | 1/222 | 1/294 | 1/500 | one/600 | 1/720 | 1/1062 | one/1470 | one/2500 | 1/3000 | 1/3600 | |
12V | Rated torque(Kg.cm) | 2. | 2.3 | two.8 | 3.5 | six. | 7.5 | 10 | 12 | 14 | 18 | 22 | twenty five | thirty | thirty | thirty | thirty | thirty | thirty | 30 | thirty |
Rated pace(rpm) | 200 | 175 | one hundred fifty | a hundred and fifteen | fifty eight | 47 | 35 | 30 | 25 | 16 | 13 | ten | six.two | 5.two | 4.5 | 3. | 2.three | one.3 | 1.15 | .ninety five | |
24V | Rated torque(Kg.cm) | three.six | four.3 | 5. | 6.five | 11 | 14 | 18 | twenty | twenty | 25 | twenty five | twenty five | 30 | thirty | thirty | 30 | 30 | thirty | 30 | 30 |
Rated pace(rpm) | 300 | 260 | 220 | a hundred and seventy | eighty five | 69 | fifty two | 44 | 37 | twenty five | 20 | 15.two | eight.nine | 7.five | six.three | four.3 | three.one | 1.8 | 1.6 | 1.3 | |
Rotation direction | CW | ||||||||||||||||||||
Duration(L-mm) | 39.two | 45.nine | 52.six | 59.6 |
Rated volt(V) | Rated torque(g.cm) | Rated velocity(rpm) | Rated recent(mA) | No-load pace(rpm) | No load present(mA) | Weight(g) |
12 | 200 | 3000 | <=800 | 3700 | <=160 | 260 |
24 | 370 | 4400 | <=1000 | 5000 | <=250 | 260 |
About Us:
We specialised in investigating, establishing, and servicing electrical motors, gearbox, and substantial precision gears with the tiny module. After years of development, we have an unbiased product design and style and R&D staff, support staff, and a specialist good quality manage crew. To comprehend our services idea much better, give large-top quality goods and excellent services, we have been fully commited to the core ability and instruction. We have a holding manufacturing facility in HangZhou, which makes high precision small mould gears, equipment shaft, gearbox, and planetary gearbox assembling.
Perform-stream:
Certificate:
RoHS, CE, and more…
Service:
ODM & OEM
Gearbox style and improvement
Package deal&Ship:
Carton, pallet, or what you want
The shipping time is about 30-forty five times.
Customer’s Browsing:
FAQ:
one. Can you customized gearbox?
Sure.
2. DO you give the sample?
Of course.
three. Do you supply technological support?
Sure
four. Do you have a factory?
Sure, we are a expert company.
5. Can I come to your firm to pay a visit to?
Yes
Application: | Universal, Industrial, Household Appliances, Power Tools |
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Operating Speed: | Low Speed |
Function: | Control, Driving |
Casing Protection: | Protection Type |
Certification: | ISO9001, CCC |
Brand: | I.CH |
Customization: |
Available
| Customized Request |
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Benefits of a Planetary Motor
Besides being one of the most efficient forms of a drive, a Planetary Motor also offers a great number of other benefits. These features enable it to create a vast range of gear reductions, as well as generate higher torques and torque density. Let’s take a closer look at the benefits this mechanism has to offer. To understand what makes it so appealing, we’ll explore the different types of planetary systems.
Solar gear
The solar gear on a planetary motor has two distinct advantages. It produces less noise and heat than a helical gear. Its compact footprint also minimizes noise. It can operate at high speeds without sacrificing efficiency. However, it must be maintained with constant care to operate efficiently. Solar gears can be easily damaged by water and other debris. Solar gears on planetary motors may need to be replaced over time.
A planetary gearbox is composed of a sun gear and two or more planetary ring and spur gears. The sun gear is the primary gear and is driven by the input shaft. The other two gears mesh with the sun gear and engage the stationary ring gear. The three gears are held together by a carrier, which sets the spacing. The output shaft then turns the planetary gears. This creates an output shaft that rotates.
Another advantage of planetary gears is that they can transfer higher torques while being compact. These advantages have led to the creation of solar gears. They can reduce the amount of energy consumed and produce more power. They also provide a longer service life. They are an excellent choice for solar-powered vehicles. But they must be installed by a certified solar energy company. And there are other advantages as well. When you install a solar gear on a planetary motor, the energy produced by the sun will be converted to useful energy.
A solar gear on a planetary motor uses a solar gear to transmit torque from the sun to the planet. This system works on the principle that the sun gear rotates at the same rate as the planet gears. The sun gear has a common design modulus of -Ns/Np. Hence, a 24-tooth sun gear equals a 3-1/2 planet gear ratio. When you consider the efficiency of solar gears on planetary motors, you will be able to determine whether the solar gears are more efficient.
Sun gear
The mechanical arrangement of a planetary motor comprises of two components: a ring gear and a sun gear. The ring gear is fixed to the motor’s output shaft, while the sun gear rolls around and orbits around it. The ring gear and sun gear are linked by a planetary carrier, and the torque they produce is distributed across their teeth. The planetary structure arrangement also reduces backlash, and is critical to achieve a quick start and stop cycle.
When the two planetary gears rotate independently, the sun gear will rotate counterclockwise and the ring-gear will turn in the same direction. The ring-gear assembly is mounted in a carrier. The carrier gear and sun gear are connected to each other by a shaft. The planetary gears and sun gear rotate around each other on the ring-gear carrier to reduce the speed of the output shaft. The planetary gear system can be multiplied or staged to obtain a higher reduction ratio.
A planetary gear motor mimics the planetary rotation system. The input shaft turns a central gear, known as the sun gear, while the planetary gears rotate around a stationary sun gear. The motor’s compact design allows it to be easily mounted to a vehicle, and its low weight makes it ideal for small vehicles. In addition to being highly efficient, a planetary gear motor also offers many other benefits.
A planetary gearbox uses a sun gear to provide torque to the other gears. The planet pinions mesh with an internal tooth ring gear to generate rotation. The carrier also acts as a hub between the input gear and output shaft. The output shaft combines these two components, giving a higher torque. There are three types of planetary gearboxes: the sun gear and a wheel drive planetary gearbox.
Planetary gear
A planetary motor gear works by distributing rotational force along a separating plate and a cylindrical shaft. A shock-absorbing device is included between the separating plate and cylindrical shaft. This depressed portion prevents abrasion wear and foreign particles from entering the device. The separating plate and shaft are positioned coaxially. In this arrangement, the input shaft and output shaft are rotated relative to one another. The rotatable disc absorbs the impact.
Another benefit of a planetary motor gear is its efficiency. Planetary motor gears are highly efficient at transferring power, with 97% of the input energy being transferred to the output. They can also have high gear ratios, and offer low noise and backlash. This design also allows the planetary gearbox to work with electric motors. In addition, planetary gears also have a long service life. The efficiency of planetary gears is due in part to the large number of teeth.
Other benefits of a planetary motor gear include the ease of changing ratios, as well as the reduced safety stock. Unlike other gears, planetary gears don’t require special tools for changing ratios. They are used in numerous industries, and share parts across multiple sizes. This means that they are cost-effective to produce and require less safety stock. They can withstand high shock and wear, and are also compact. If you’re looking for a planetary motor gear, you’ve come to the right place.
The axial end surface of a planetary gear can be worn down by abrasion with a separating plate. In addition, foreign particles may enter the planetary gear device. These particles can damage the gears or even cause noise. As a result, you should check planetary gears for damage and wear. If you’re looking for a gear, make sure it has been thoroughly tested and installed by a professional.
Planetary gearbox
A planetary motor and gearbox are a common combination of electric and mechanical power sources. They share the load of rotation between multiple gear teeth to increase the torque capacity. This design is also more rigid, with low backlash that can be as low as one or two arc minutes. The advantages of a planetary gearmotor over a conventional electric motor include compact size, high efficiency, and less risk of gear failure. Planetary gear motors are also more reliable and durable than conventional electric motors.
A planetary gearbox is designed for a single stage of reduction, or a multiple-stage unit can be built with several individual cartridges. Gear ratios may also be selected according to user preference, either to face mount the output stage or to use a 5mm hex shaft. For multi-stage planetary gearboxes, there are a variety of different options available. These include high-efficiency planetary gearboxes that achieve a 98% efficiency at single reduction. In addition, they are noiseless, and reduce heat loss.
A planetary gearbox may be used to increase torque in a robot or other automated system. There are different types of planetary gear sets available, including gearboxes with sliding or rolling sections. When choosing a planetary gearset, consider the environment and other factors such as backlash, torque, and ratio. There are many advantages to a planetary gearbox and the benefits and drawbacks associated with it.
Planetary gearboxes are similar to those in a solar system. They feature a central sun gear in the middle, two or more outer gears, and a ring gear at the output. The planetary gears rotate in a ring-like structure around a stationary sun gear. When the gears are engaged, they are connected by a carrier that is fixed to the machine’s shaft.
Planetary gear motor
Planetary gear motors reduce the rotational speed of an armature by one or more times. The reduction ratio depends on the structure of the planetary gear device. The planetary gear device has an output shaft and an armature shaft. A separating plate separates the two. The output shaft moves in a circular pattern to turn the pinion 3. When the pinion rotates to the engagement position, it is engaged with the ring gear 4. The ring gear then transmits the rotational torque to the armature shaft. The result is that the engine cranks up.
Planetary gear motors are cylindrical in shape and are available in various power levels. They are typically made of steel or brass and contain multiple gears that share the load. These motors can handle massive power transfers. The planetary gear drive, on the other hand, requires more components, such as a sun’s gear and multiple planetary gears. Consequently, it may not be suitable for all types of applications. Therefore, the planetary gear drive is generally used for more complex machines.
Brush dusts from the electric motor may enter the planetary gear device and cause it to malfunction. In addition, abrasion wear on the separating plate can affect the gear engagement of the planetary gear device. If this occurs, the gears will not engage properly and may make noise. In order to prevent such a situation from occurring, it is important to regularly inspect planetary gear motors and their abrasion-resistant separating plates.
Planetary gear motors come in many different power levels and sizes. These motors are usually cylindrical in shape and are made of steel, brass, plastic, or a combination of both materials. A planetary gear motor can be used in applications where space is an issue. This motor also allows for low gearings in small spaces. The planetary gearing allows for large amounts of power transfer. The output shaft size is dependent on the gear ratio and the motor speed.
editor by CX 2023-04-12
China Micro 12V DC planetary gear motor for automatic lift trucks wholesaler
Solution Description
Micro 12V dc planetary equipment motor for automatic elevate trucks
Main Attributes
one.OEM&solODM 58mm Planetary gearbox additionally 60mm dc motor and 57mm brushless motor
two.Little dimensions dc equipment motor with lower speed and big torque
3.60mm equipment motor offer 30.0Nm torque and more dependable
four.Suitable to little diameter, low noise and massive torque application
5.Reduction ratio:4,thirteen,15,eighteen,forty seven,55,65,77,168,198,234,276,326
Motor design no. | Rated voltage | No-load speed | No-load recent | Rated velocity | Rated torque | Rated present | Output power | Stall torque | Stall current |
VDC | r&solmin | mA | r&solmin | g.cm | mA | W | g.cm | A | |
TRK-6097-2425 | 24 | 2500 | .25 | 2000 | 1500 | 1.eight | 30 | 7500 | eight. |
TRK-6097-2460 | 24 | 6000 | .75 | 4500 | 3000 | 8.2 | 138 | 12000 | twelve. |
Equipment motor technological data : GMP60-6097-2425-xxx
Reduction ratio | 4 | thirteen | eighteen | 47 | fifty five | seventy seven | 168 | 198 | 326 |
Duration mm | 36 | forty eight | 48 | 59 | 59 | 59 | 70.2 | 70.two | 70.two |
No-load pace rpm | 690 | a hundred ninety | 138 | fifty three | forty five | 32 | 15 | 13 | 8 |
Rated speed rpm | 555 | 153 | a hundred and ten | 42 | 36 | 26 | 12 | ten | six |
Rated torque kg.cm | 6 | 13 | eighteen | 40 | 55 | sixty five | one hundred twenty | 145 | a hundred ninety |
Max.momentary tolerance torque kg.cm | 30 | 80 | 80 | a hundred and eighty | a hundred and eighty | a hundred and eighty | three hundred | 300 | 300 |
Equipment motor technical info : GMP60-6097-2460-xxx
Reduction ratio | 4 | 13 | 18 | forty seven | fifty five | seventy seven | 168 | 198 | 326 |
Size mm | 36 | forty eight | 48 | 59 | 59 | 59 | 70.two | 70.two | 70.two |
No-load velocity rpm | 1665 | 460 | 333 | 127 | 108 | 78 | 36 | 30 | 18 |
Rated pace rpm | 1250 | 345 | 250 | ninety five | 80 | fifty eight | 26 | 22 | 14 |
Rated torque kg.cm | eight | twenty five | 35 | 70 | eighty | 110 | one hundred seventy | 210 | 260 |
Max.momentary tolerance torque kg.cm | 30 | eighty | eighty | 200 | two hundred | two hundred | three hundred | three hundred | 300 |
Merchandise Application
Automated doorway operators, automatic energy preserving tub,electrical controlled valve,oxygen equipment,optical products, Automat cordless electrical power device,lights,and so on.
Other Programs: | |
Organization Equipment: | ATM, Copiers and Scanners, Currency Handling, Stage of Sale, Printers, Vending Equipment. |
Food and Beverage: | Beverage Dispensing, Hand Blenders, Blenders, Mixers, Espresso Machines, Foods Processors, Juicers, Fryers, Ice Makers, Soy Bean Milk Makers. |
House Amusement and Gaming: | Gaming Devices, Video clip Games, Optical Disk Drives, RC and Energy Toys. |
Residence Systems: | House Ventilation, Air Purifiers and Dehumidifiers, Variety Hoods, Washers and Dryers, Refrigerators, Dishwashers, Floor Treatment, Whirlpool and Spa, Showers, Intelligent Metering, Coffee Equipment. |
Garden and Garden: | Lawn Mowers, Snow Blowers, Trimmers, Leaf Blowers. |
Personal Treatment: | Hair Slicing, Hair Treatment, Massagers. |
Electrical power Equipment: | Drills and Drivers, Sanders, Grinders, Polishers, Saws. |
Digital camera and Optical: | Online video, Cameras, Projectors. |
Packing & Delivery
Packaging: one carton packing, 100 pieces for each box.
Transport time:
DHL: 3-5 functioning days &semi
UPS: 5-7 operating days&semi
TNT: 5-7 working days&semi
FedEx: 7-9 operating days&semi
EMS: twelve-fifteen operating times&semi
By Sea: Is dependent on which country
Our Firm
TT Motor &lparHK) Industrial Co., Ltd has been specializing in micro motors, gear motors and their respective components given that 2000.
Our goods are extensively employed in leisure methods, automobiles, residence and industrial appliances and equipment and a lot of other people. Our merchandise are trustworthy and prolonged-long lasting, and backed by years of expertise. We export ninety eight&percnt of our output throughout the world.
By leveraging our difficult-gained popularity for honesty, dependability and quality, TT Motor aims to continue as a pioneer in the income overseas by seeking world-wide associates. If your business is an finish-consumer of micro-motors, a distributor or an agent, you should get in touch with us. We appear ahead to being CZPT to operate collectively with you in the around long term.
FAQ
Q: How to get&quest
A: ship us inquiry &rightarrow receive our quotation &rightarrow negotiate details &rightarrow confirm the sample &rightarrow sign contract&soldeposit &rightarrow mass manufacturing &rightarrow cargo ready &rightarrow balance&soldelivery &rightarrow further cooperation.
Q: How about Sample order&quest
A: Sample is available for you. remember to speak to us for information. Contact us
Q: Which shipping way is avaliable&quest
A: DHL, UPS, FedEx, TNT, EMS, China Post,Sea are obtainable.The other transport techniques are also accessible, remember to speak to us if you need ship by the other delivery way.
Q: How lengthy is the supply&quest
A: Devliver time is dependent on the quantity you buy. usually it takes fifteen-25 functioning days.
Q: My package has lacking products. What can I do&quest
A: Make sure you contact our support staff and we will verify your get with the deal contents.We apologize for any inconveniences.
Q: How to confirm the payment&quest
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/ Piece | |
50 Pieces (Min. Order) |
###
Application: | Industrial, Household Appliances, Car, Power Tools |
---|---|
Operating Speed: | Low Speed |
Excitation Mode: | Permanent Magnet |
Function: | Control |
Casing Protection: | Protection Type |
Number of Poles: | 4 |
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Samples: |
US$ 45/Piece
1 Piece(Min.Order) |
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###
Customization: |
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Motor model no. | Rated voltage | No-load speed | No-load current | Rated speed | Rated torque | Rated current | Output power | Stall torque | Stall current |
VDC | r/min | mA | r/min | g.cm | mA | W | g.cm | A | |
TRK-6097-2425 | 24 | 2500 | 0.25 | 2000 | 1500 | 1.8 | 30 | 7500 | 8.0 |
TRK-6097-2460 | 24 | 6000 | 0.75 | 4500 | 3000 | 8.2 | 138 | 12000 | 12.0 |
###
Reduction ratio | 4 | 13 | 18 | 47 | 55 | 77 | 168 | 198 | 326 |
Length mm | 36 | 48 | 48 | 59 | 59 | 59 | 70.2 | 70.2 | 70.2 |
No-load speed rpm | 690 | 190 | 138 | 53 | 45 | 32 | 15 | 13 | 8 |
Rated speed rpm | 555 | 153 | 110 | 42 | 36 | 26 | 12 | 10 | 6 |
Rated torque kg.cm | 6 | 13 | 18 | 40 | 55 | 65 | 120 | 145 | 190 |
Max.momentary tolerance torque kg.cm | 30 | 80 | 80 | 180 | 180 | 180 | 300 | 300 | 300 |
###
Reduction ratio | 4 | 13 | 18 | 47 | 55 | 77 | 168 | 198 | 326 |
Length mm | 36 | 48 | 48 | 59 | 59 | 59 | 70.2 | 70.2 | 70.2 |
No-load speed rpm | 1665 | 460 | 333 | 127 | 108 | 78 | 36 | 30 | 18 |
Rated speed rpm | 1250 | 345 | 250 | 95 | 80 | 58 | 26 | 22 | 14 |
Rated torque kg.cm | 8 | 25 | 35 | 70 | 80 | 110 | 170 | 210 | 260 |
Max.momentary tolerance torque kg.cm | 30 | 80 | 80 | 200 | 200 | 200 | 300 | 300 | 300 |
###
Other Applications: | |
Business Machines: | ATM, Copiers and Scanners, Currency Handling, Point of Sale, Printers, Vending Machines. |
Food and Beverage: | Beverage Dispensing, Hand Blenders, Blenders, Mixers, Coffee Machines, Food Processors, Juicers, Fryers, Ice Makers, Soy Bean Milk Makers. |
Home Entertainment and Gaming: | Gaming Machines, Video Games, Optical Disk Drives, RC and Power Toys. |
Home Technologies: | Home Ventilation, Air Purifiers and Dehumidifiers, Range Hoods, Washers and Dryers, Refrigerators, Dishwashers, Floor Care, Whirlpool and Spa, Showers, Smart Metering, Coffee Machines. |
Lawn and Garden: | Lawn Mowers, Snow Blowers, Trimmers, Leaf Blowers. |
Personal Care: | Hair Cutting, Hair Care, Massagers. |
Power Tools: | Drills and Drivers, Sanders, Grinders, Polishers, Saws. |
Camera and Optical: | Video, Cameras, Projectors. |
/ Piece | |
50 Pieces (Min. Order) |
###
Application: | Industrial, Household Appliances, Car, Power Tools |
---|---|
Operating Speed: | Low Speed |
Excitation Mode: | Permanent Magnet |
Function: | Control |
Casing Protection: | Protection Type |
Number of Poles: | 4 |
###
Samples: |
US$ 45/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
---|
###
Motor model no. | Rated voltage | No-load speed | No-load current | Rated speed | Rated torque | Rated current | Output power | Stall torque | Stall current |
VDC | r/min | mA | r/min | g.cm | mA | W | g.cm | A | |
TRK-6097-2425 | 24 | 2500 | 0.25 | 2000 | 1500 | 1.8 | 30 | 7500 | 8.0 |
TRK-6097-2460 | 24 | 6000 | 0.75 | 4500 | 3000 | 8.2 | 138 | 12000 | 12.0 |
###
Reduction ratio | 4 | 13 | 18 | 47 | 55 | 77 | 168 | 198 | 326 |
Length mm | 36 | 48 | 48 | 59 | 59 | 59 | 70.2 | 70.2 | 70.2 |
No-load speed rpm | 690 | 190 | 138 | 53 | 45 | 32 | 15 | 13 | 8 |
Rated speed rpm | 555 | 153 | 110 | 42 | 36 | 26 | 12 | 10 | 6 |
Rated torque kg.cm | 6 | 13 | 18 | 40 | 55 | 65 | 120 | 145 | 190 |
Max.momentary tolerance torque kg.cm | 30 | 80 | 80 | 180 | 180 | 180 | 300 | 300 | 300 |
###
Reduction ratio | 4 | 13 | 18 | 47 | 55 | 77 | 168 | 198 | 326 |
Length mm | 36 | 48 | 48 | 59 | 59 | 59 | 70.2 | 70.2 | 70.2 |
No-load speed rpm | 1665 | 460 | 333 | 127 | 108 | 78 | 36 | 30 | 18 |
Rated speed rpm | 1250 | 345 | 250 | 95 | 80 | 58 | 26 | 22 | 14 |
Rated torque kg.cm | 8 | 25 | 35 | 70 | 80 | 110 | 170 | 210 | 260 |
Max.momentary tolerance torque kg.cm | 30 | 80 | 80 | 200 | 200 | 200 | 300 | 300 | 300 |
###
Other Applications: | |
Business Machines: | ATM, Copiers and Scanners, Currency Handling, Point of Sale, Printers, Vending Machines. |
Food and Beverage: | Beverage Dispensing, Hand Blenders, Blenders, Mixers, Coffee Machines, Food Processors, Juicers, Fryers, Ice Makers, Soy Bean Milk Makers. |
Home Entertainment and Gaming: | Gaming Machines, Video Games, Optical Disk Drives, RC and Power Toys. |
Home Technologies: | Home Ventilation, Air Purifiers and Dehumidifiers, Range Hoods, Washers and Dryers, Refrigerators, Dishwashers, Floor Care, Whirlpool and Spa, Showers, Smart Metering, Coffee Machines. |
Lawn and Garden: | Lawn Mowers, Snow Blowers, Trimmers, Leaf Blowers. |
Personal Care: | Hair Cutting, Hair Care, Massagers. |
Power Tools: | Drills and Drivers, Sanders, Grinders, Polishers, Saws. |
Camera and Optical: | Video, Cameras, Projectors. |
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by CX 2023-03-31
China Electric Car Motor Kit Hot Sale 12V 24V Planetary Gear BLDC Motor with Planetary Gearbox motor driver
Solution Description
Requirements
one.minimal sound and high quality
2.many size for you choose from
3.lengthy daily life functioning time
Our organization FAQ for you
(1)Q: What sort motors you can provide?A:For now,we mostly supply Kitchen Hood Motor,DC Motor,Gear Motor,Fan Motor Refrigerator Motor,Hair Dryer Motor Blender Motor Mixer Motor,Shade Pole Motor,Capacitor Motor,BLDC Motor PMDC Motor,Synchronous Motor,Stepping Motor etc.
(2) Q: Is it possible to visit your factory
A: Certain. But please kindly keep us posted a couple of days in progress. We require to verify our
schedule to see if we are available then.
(3) Q: Can I get some samples
A: It depends. If only a few samples for individual use or replacement, I am concerned it will
be hard for us to supply, since all of our motors are personalized created and no inventory
offered if there is no even more demands. If just sample screening just before the formal get and
our MOQ, value and other phrases are acceptable, we’d love to give samples.
(4) Q: Is there a MOQ for your motors?
A: Of course. The MOQ is among one thousand~10,000pcs for various models after sample approval.
But it is also okay for us to take scaled-down heaps like a handful of dozens, hundreds or 1000’s
For the first 3 orders right after sample acceptance.For samples, there is no MOQ prerequisite. But the much less the far better (like no more than 5pcs) on situation that the amount is sufficient in situation any adjustments needed right after initial screening.
/ Piece | |
100 Pieces (Min. Order) |
###
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
---|---|
Operating Speed: | Adjust Speed |
Excitation Mode: | Excited |
Function: | Control, Driving |
Casing Protection: | Protection Type |
Number of Poles: | 2 |
###
Samples: |
US$ 1/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
---|
/ Piece | |
100 Pieces (Min. Order) |
###
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
---|---|
Operating Speed: | Adjust Speed |
Excitation Mode: | Excited |
Function: | Control, Driving |
Casing Protection: | Protection Type |
Number of Poles: | 2 |
###
Samples: |
US$ 1/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
---|
What Is a Gear Motor?
A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.
Inertial load
Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Applications
There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.
Size
The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Cost
A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Maintenance
Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.
editor by CX 2023-03-27
China High Torque 16mm 6v 64rpm Planetary 12v dc gear micro stepper motor 3nm gearbox dc motor dc motor
Guarantee: Other
Design Quantity: 16mm gear motor
Usage: BOAT, Auto, Electric powered Bicycle, Fan, House Appliance, Beauty instrument, Intelligent Home
Kind: Micro Motor, Dc Equipment Motor
Torque: custom made
Building: Series Wound
Commutation: Brushless
Safeguard Characteristic: Totally Enclosed
Velocity(RPM): custom
Ongoing Current(A): custom
Effectiveness: IE four
Voltage: 6V
No-load existing: 120mA
Load Existing: 200mA
Rated Torque: 41-1,000gf.cm
Rated Torque of Equipment Box: 1,000-1,500gf.cm
Instantaneous Torque of Gear Box: 4,000-5, Bicycle Tricycle Brush Motor Reduction Motor MY1016Z3 24V350W Large Torque Motor Reduced Value 000gf.cm
Equipment Ratio: sixteen-1296
Equipment content: POM Gears
Certification: CE,ISO9001,ISO14001,ISO13485,IATF16949
Packaging Specifics: Common packing or in accordance to client’s requirement.
Port: HangZhou
provide micro gear gearbox motor drives technique custom services. | |||
dc gear motor(dimension) | Rated Voltage | speed | load existing |
3.4mm | 1.5-5V | 3.5-300rpm | 100mA-220mA |
4mm | 2.4-300rpm | 340mA | |
6mm | 3 – 12V | No Load Pace: eleven-3824 rpm Rated Load Speed: 10-3229 rpm | No Load Existing: 40 mA Rated Load Recent: a hundred mA |
8mm | 14 – 3111 rpm | Gear Levels: 1 – four | |
10mm | 3-24 V | No Load Speed: 20-4318 rpm Rated Load Speed: eighteen-3625 rpm | No-load Existing: sixty-eighty mA |
12mm | 7 – 254 rpm | Equipment Phases: 1 – 4 | |
16mm | No-load Pace: 4-1,373 rpm Rated Load Velocity: 3-1,a hundred twenty five rpm | No-load Existing: eighty five-110 mA Rated Load Recent: 130-a hundred and fifty mA | |
20mm | No-load Pace: 7-1, Authentic Delta AC Servo Travel ASDA-A2 And Servo Motor ECMA Sequence 636 rpm Rated Load Pace: 7-1,420 rpm | No-load Current: 70-90 mA Rated Load Current: one hundred twenty five-a hundred thirty mA | |
22mm | No-load Velocity: 6-1,886 rpm Rated Load Pace: 5-1,675 rpm | No-load Current: one hundred-120 mA Rated Load Existing: 295-300 mA | |
24mm | No-load Velocity: 5-1,460 rpm Rated Load Velocity: 4-1,259 rpm | No-load Existing: 70-80 mA Rated Load Existing: 215-220 mA | |
28mm | 5 – 1658 rpm | 300mA max Equipment Levels: 1 – 4 | |
32mm | 5 – 1348 rpm | Gear Levels: 1 – four | |
38mm | No-load Pace: 3-1,386 rpm Rated Load Speed: 3-1,294 rpm | No-load Existing: 315-335 mA Rated Load Existing: 1, Customized fast launch break up hex 1 2 piece shaft collar clamp 679-1,684 mA |
Benefits of a Planetary Motor
A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Self-centering planet gears ensure a symmetrical force distribution
A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.
Metal gears
A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Encoder
The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.
Durability
One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Cost
The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.
editor by czh 2023-02-19