Tag Archives: reducer motor 12v

China OEM Brushless DC Motor Planetary Reducer 12V / 24V High Torque and Low Noise manufacturer

Product Description

SHN Motors

1.Features
1). High efficiency
2). Long operating life
3). Low noise
4). Good temperature rise
5). Good balance
6). The most available design for the optimized running.

2.Related Specifications

1) 42mm series

Model DMW421 DMW422 DMW423
Voltage V 24
No load speed rpm 5000 5000 5000
Rated torque Nm 0.063 0.094 0.125
Rated Speed rpm 4000 4000 4000
Rated Current A 1.7 2.5 3.5
Torque(max) Nm 0.19 0.27 0.38
Back-EMF constant V/Krpm 3.13 3.13 3.15
Torque Constant Nm/A 0.039 0.04 0.04
Resistance ohm 1.5 0.53 0.74
Weight Kg 0.3 0.4 0.5
Length mm 41 51 6

2) 70mmSeries

Model Rated Voltage No load
speed
Rated torque Rated Speed Rated
Current
Rated
power
     L
VDC RPM Nm rpm A W mm
DMW701 48 3500 0.5 3000 4.3 157 86
DMW702 48 3500 1 3000 8.7 314 116
DMW703 48 3500 1.5 3000 12.9 471 136

3) 80mmSeries

Model DMW801 DMW802 DMW803
Voltage V 24
No load speed rpm 4200 4200 4200
Rated torque Nm 0.25 0.5 0.75
Rated Speed rpm 3000 3000 3000
Rated Current A 5.2 10.5 15
Rated power W 79 157 236
Back-EMF constant V/Krpm 9 9.2 9.5
Torque Constant Nm/A 0.06 0.052 0.05
Resistance ohm 0.5 0.43 0.35
Weight Kg 1.6 2.2 3
Length mm 75 95 115

4) 86mmSeries

Model DMW861 DMW862 DMW863
Voltage V 48
No load speed rpm 3500 3500 3400
Rated torque Nm 1.0 1.8 2.5
Rated Speed rpm 3000 3000 3000
Rated Current A  8.6 14.8 20
Torque(max) Nm 3.0 5.4 7.5
Back-EMF constant V/Krpm 9.8 9.8 10
Torque Constant Nm/A 0.13 0.13 0.14
Resistance ohm 0.32 0.15 0.1
Weight Kg 2.2 3.2 4.2
Length mm 80 105 130

5) 60mmSeries

Model DMW601 DMW602 DMW603
Voltage V 36
No load speed rpm 4100 4100 4100
Rated torque Nm 0.25 0.5 0.75
Rated Speed rpm 3000 3000 3000
Rated Current A 3 6 9
Torque(max) Nm 0.75 1.5 2
Back-EMF constant V/Krpm 6.2 6.5 6.5
Torque Constant Nm/A 0.043 0.045 0.041
Resistance ohm 0.59 0.26 0.2
Weight Kg 0.9 1.2 1.6
Length mm 78 99 120

6) 57mm Series

Model DMW571 DMW572 DMW573 DMW574
Voltage V 36
No load speed rpm 5200 5200 5300 5400
Rated torque Nm 0.11 0.22 0.32 0.42
Rated Speed rpm 4000 4000 4000 4000
Rated Current A 1.8 3.2 4.7 6.5
Torque(max) Nm 0.3 0.5 0.8 1.2
Back-EMF constant V/Krpm 4.5 4.8 4.83 4.9
Torque Constant Nm/A 0.072 0.078 0.08 0.09
Resistance ohm 1.7 0.75 0.5 0.39
Weight Kg 0.45 0.8 1.1 1.4
Length mm 55 75 95 115

7) 57 High Torque

Model DMW571 DMW572 DMW573 DMW574
Voltage V 36
No load speed rpm 5200 5200 5200 5200
Rated torque Nm 0.14 0.28 0.43 0.49
Rated Speed rpm 4000 4000 4000 4000
Rated Current A 2.2 4.5 6.8 7.9
Torque(max) Nm 0.4 0.6 0.9 1.5
Back-EMF constant V/Krpm 4.5 4.8 4.83 4.9
Torque Constant Nm/A 0.072 0.078 0.08 0.09
Resistance ohm 2 0.9 0.7 0.5
Weight Kg 0.5 0.9 1.3 1.8
Length mm 55 75 95 115

3.Outlines/Drawings

4.About US

5.Main Products

6.Package and Shipping

1.FedEX / DHL / UPS / TNT for samples,Door to door service;
2.By sea for batch goods;
3.Customs specifying freight forwarders or negotiable shipping methods;
4.Delivery Time:20-25 Days for samples;30-35 Days for batch goods;
5.Payment Terms:T/T,L/C at sight,D/P etc.

7.FAQ
Q1. When can I get the quotation?
We usually quote within 24 hours after we get your inquiry.
If you are urgent to get the price, please send the message on  and  or call us directly.

Q2. How can I get a sample to check your quality?
After price confirmed, you can requiry for samples to check quality.
If you need the samples, we will charge for the sample cost.
But the sample cost can be refundable when your quantity of first order is above the MOQ

Q3. Can you do OEM for us?
Yes, the product packing can be designed as you want.

Q4. How about MOQ?
1 pcs for carton box.

Q5. What is your main market?
Eastern Europe, Southeast Asia, South America.
 
Please feel  free to contact us if you have any question.

 

Shipping Cost:

Estimated freight per unit.



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Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Adjust Speed
Excitation Mode: Excited
Samples:
US$ 100/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Customized Request

Motor

What Is a Gear Motor?

A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.

Applications

There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.

Size

The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Motor

Cost

A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Motor

Maintenance

Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.

China OEM Brushless DC Motor Planetary Reducer 12V / 24V High Torque and Low Noise   manufacturer China OEM Brushless DC Motor Planetary Reducer 12V / 24V High Torque and Low Noise   manufacturer
editor by CX 2023-05-12

China OEM Series Pm DC Planetary Gear Motor 12V 24V 36V 48V with Planet Gear Reducer with Good quality

Product Description

Series Pm DC Planetary Gear Motor 12V 24V 36V 48V with Planet Gear Reducer

PG36M555 SERIES

voltage: 3VDC 6VDC 9VDC 12VDC 24VDC
Speed range: 3 12 ≤140 3 12 ≤220 45 12 ≤350 6 24 ≤70 3 24 ≤110 45 24 ≤180 6-99.5K    Motor please refer to the motor data RS-555123000.
          Gearbox please refer to gearbox data reduction ratio99.5 .Related to gearmotor output speed and torque please 
          refer to motor data. 
   2\ Motor can be installed wiht magnetic encorder. encorder parameters please refer to  me-37.htm .
   3\Standard output shaft after reducing: 8.0mm. other sizes of then output shaft can make as client request.
   4\Chart only for reference,products shall prevail the entity.

Company Introduction

 

Type: Circular Gear
Dia.: 36X(84~110)mm
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Transport Package: CTN Size: 32X28xh26cm 40PCS/CTN G. W. 16kgs
Specification: CE, Rohs
Customization:
Available

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Customized Request

Motor

The Basics of a Gear Motor

The basic mechanism behind the gear motor is the principle of conservation of angular momentum. The smaller the gear, the more RPM it covers and the larger the gear, the more torque it produces. The ratio of angular velocity of two gears is called the gear ratio. Moreover, the same principle applies to multiple gears. This means that the direction of rotation of each adjacent gear is always the opposite of the one it is attached to.

Induction worm gear motor

If you’re looking for an electric motor that can deliver high torque, an Induction worm gear motor might be the right choice. This type of motor utilizes a worm gear attached to the motor to rotate a main gear. Because this type of motor is more efficient than other types of motors, it can be used in applications requiring massive reduction ratios, as it is able to provide more torque at a lower speed.
The worm gear motor is designed with a spiral shaft that is set into splines in another gear. The speed at which the worm gear rotates is dependent on the torque produced by the main gear. Induction worm gear motors are best suited for use in low-voltage applications such as electric cars, renewable energy systems, and industrial equipment. They come with a wide range of power-supply options, including twelve-volt, 24-volt, and 36-volt AC power supplies.
These types of motors can be used in many industrial settings, including elevators, airport equipment, food packaging facilities, and more. They also produce less noise than other types of motors, which makes them a popular choice for manufacturers with limited space. The efficiency of worm gearmotors makes them an excellent choice for applications where noise is an issue. Induction worm gear motors can be compact and extremely high-torque.
While the Induction worm gear motor is most widely used in industrial applications, there are other kinds of gearmotors available. Some types are more efficient than others, and some are more expensive than others. For your application, choosing the correct motor and gearbox combination is crucial to achieving the desired result. You’ll find that the Induction worm gear motor is an excellent choice for many applications. The benefits of an Induction worm gear motor can’t be overstated.
The DC gear motor is an excellent choice for high-end industrial applications. This type of gearmotor is smaller and lighter than a standard AC motor and can deliver up to 200 watts of torque. A gear ratio of three to two can be found in these motors, which makes them ideal for a wide range of applications. A high-quality DC gear motor is a great choice for many industrial applications, as they can be highly efficient and provide a high level of reliability.
Electric gear motors are a versatile and widely used type of electric motor. Nevertheless, there are some applications that don’t benefit from them, such as applications with high shaft speed and low torque. Applications such as fan motors, pump and scanning machines are examples of such high-speed and high-torque demands. The most important consideration when choosing a gearmotor is its efficiency. Choosing the right size will ensure the motor runs efficiently at peak efficiency and will last for years.
Motor

Parallel shaft helical gear motor

The FC series parallel shaft helical gearmotor is a compact, lightweight, and high-performance unit that utilizes a parallel shaft structure. Its compact design is complemented by high transmission efficiency and high carrying capacity. The motor’s material is 20CrMnTi alloy steel. The unit comes with either a flanged input or bolt-on feet for installation. Its low noise and compact design make it an ideal choice for a variety of applications.
The helical gears are usually arranged in two rows of one another. Each row contains one or more rows of teeth. The parallel row has the teeth in a helical pattern, while the helical rows are lined up parallelly. In addition to this, the cross helical gears have a point contact design and do not overlap. They can be either parallel or crossed. The helical gear motors can have any number of helical pairs, each with a different pitch circle diameter.
The benefits of the Parallel Shaft Helical Gearbox include high temperature and pressure handling. It is produced by skilled professionals using cutting-edge technology, and is widely recognized for its high performance. It is available in a range of technical specifications and is custom-made to suit individual requirements. These gearboxes are durable and low-noise and feature high reliability. You can expect to save up to 40% of your energy by using them.
The parallel shaft helical gear motors are designed to reduce the speed of a rotating part. The nodular cast iron housing helps make the unit robust in difficult environments, while the precision-machined gears provide quiet, vibration-free operation. These motors are available in double reduction, triple reduction, and quadruple reduction. The capacity ranges from 0.12 kW to 45 kW. You can choose from a wide variety of capacities, depending on the size of your gearing needs.
The SEW-EURODRIVE parallel shaft helical gearmotor is a convenient solution for space-constrained applications. The machine’s modular design allows for easy mounting and a wide range of ambient temperatures. They are ideal for a variety of mechanical applications, including conveyors, augers, and more. If you want a small footprint, the SEW-EURODRIVE parallel shaft helical gear motor is the best solution for you.
The parallel shaft helical gears are advantageous for both high and low speed applications. Parallel helical gears are also suitable for low speed and low duty applications. A good example of a cross-helix gear is the oil pump of an internal combustion engine. Both types of helical gears are highly reliable and offer vibration-free operation. They are more costly than conventional gear motors, but offer more durability and efficiency.
Motor

Helical gear unit

This helical gear unit is designed to operate under a variety of demanding conditions and can be used in a wide range of applications. Designed for long life and high torque density, this gear unit is available in a variety of torques and gear ratios. Its design and construction make it compatible with a wide range of critical mechanical systems. Common applications include conveyors, material handling, steel mills, and paper mills.
Designed for high-performance applications, the Heidrive helical gear unit provides superior performance and value. Its innovative design allows it to function well under a wide range of operating conditions and is highly resistant to damage. These gear motors can be easily combined with a helical gear unit. Their combined power output is 100 Nm, and they have a high efficiency of up to 90%. For more information about the helical gear motor, contact a Heidrive representative.
A helical gear unit can be classified by its reference section in the standard plane or the turning plane. Its center gap is the same as that of a spur gear, and its number of teeth is the same. In addition to this, the helical gear has a low axial thrust, which is another important characteristic. The helical gear unit is more efficient at transferring torque than a spur gear, and it is quieter, too.
These units are designed to handle large loads. Whether you are using them for conveyors, augers, or for any other application that involves high-speed motion, a helical gear unit will deliver maximum performance. A helical gear unit from Flender can handle 400,000 tasks with a high degree of reliability. Its high efficiency and high resistance to load ensures high plant availability. These gear motors are available in a variety of sizes, from single-speed to multi-speed.
PEC geared motors benefit from decades of design experience and high quality materials. They are robust, quiet, and offer excellent performance. They are available in multiple configurations and are dimensionally interchangeable with other major brands. The gear motors are manufactured as modular kits to minimize inventory. They can be fitted with additional components, such as backstops and fans. This makes it easy to customize your gear motors and save money while reducing costs.
Another type of helical gears is the double helical gear. The double helical gear unit has two helical faces with a gap between them. They are better for enclosed gear systems as they provide greater tooth overlap and smoother performance. Compared to double helical gears, they are smaller and more flexible than the Herringbone type. So, if you’re looking for a gear motor, a helical gear unit may be perfect for you.

China OEM Series Pm DC Planetary Gear Motor 12V 24V 36V 48V with Planet Gear Reducer   with Good qualityChina OEM Series Pm DC Planetary Gear Motor 12V 24V 36V 48V with Planet Gear Reducer   with Good quality
editor by CX 2023-04-20

China factory Shunli 6V 24V 12V 46mm Worm reduction Gearbox Reducer 3-210RPM DC High Torque Electric Gear Motor Metal Gear Reverse Self Lock with Best Sales

Warranty: 3months-1year
Model Number: Worm Gear Motor Type
Usage: Electric Bicycle, Home Appliance, 12V 24V DC Permanent Magnet Motor High Torque Reduction Worm Reversible Turbo Geared Strong Powerful can be with encoder
Type: GEAR MOTOR
Torque: 0.2N.M-80KG.CM
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed
Speed(RPM): 3RPM-300rpm
Continuous Current(A): Depends on the technical specification
Efficiency: Other
Motor type: DC Worm Gear Motor
Encoder: 11PPR/7PPR
Gearbox Diameter: 12*20mm/32*46mm/58*40mm
Stall current: Depends on the technical specification
Rated currrent:: Depends on the technical specification
Rated Voltage: 1.5V-48V
Rated torque: 0.2KG.CM~60kg.cm
Stall torque: 80KG.CM
Product Name: Worm Gear Motor
Shaft diameter: Customzied
Packaging Details: Shunli 6V 24V Worm Gear Motor 12V 46mm Worm Gearbox Reducer 3-210RPM DC High Torque Electric Motor Metal Gear Reverse Self Lock

Shunli 6V 24V Worm Gear Motor 12V 46mm Worm Gearbox Reducer 3-210RPM DC High Torque Electric Motor Metal Gear Reverse Self LockPromotion
Product Details

The Price & technical specificaiton of different motor type is different, kindly contact our engineer sales service if you’re interested in it

Specification
Gearbox Technical Date
Ratio31K / 65K / 146K / 188K / 300K / 563K / 700K / 900K / 1013K / 1400K / 1800K / 3000KMax. Rated Torque0.5~60Kgf.cmMax. Gear Breaked Torque80 Kgf.cmGearbox Efficiency45%~60%
Gearmotor Technical Date
Gearmotor ModelRatioRated Voltage (V)No-LoadRatedStallSpeedCurrentSpeedCurrentTorqueCurrentTorqueRPMmARPMmAmN.m / gf.cmmAN.m / Kgf.cmGM1220FMN30-1007K1 : 10 0571 VDC25≤ 9571≤ 230120 / 1200≤ 70075 / 750GM46EM370-3000K1 : 300571 VDC 1.2 ≤ 65 0.95≤ 100 650 / 6500≤ 280 2.5 / 25GM58EM555-49K1 : 4924 VDC190≤ 120165≤ 120 0571 / 3500≤ 75001.85 / 18.5GM82EM775-245K1:24524 VDC24≤ 12571≤ 60006000 / 60000//
Outline Drawing
GM1220EM

GM46EM

GM58E

GM82E

Certificate

Customer Evaluation
Application
Company InformationWhy do you choose us:
1.Company

We are a factory specialize in producing motors more than 14 years,professional R&D team mature management will bring you a pleasant shopping experience.
2.Quality control

In order to confirm quality,from we receive material to shipment to be carefully checked every step of the way.Quality is our basis of our development.

Our Services3.Our service
We are gold seller and in possession of high credibility

100%on-time delivery rate confirm your product arrives timely.

Samples will be produced within 2 weeks.Customized samples will be prouced within 3 weeks.

Timely reply,your message will be replied within 2 hours.
FAQ1.Q: Are you trading company or manufacturer?A: We’re factory. We specialize in micro dc motor and dc gear motor for more than 14 years.2.Q: What is the payment term for a new customer?A: We can draw up an Ali Assurance Order Online for our new customer, which can pay online with Master Card, Visa, etc. Customer also can pay with PayPal or TT etc.3.Q: I can’t find a suitable motor on your website, can you customize the motor for me?A: Yes, we can customize a suitable motor according to our customer’s requirements.4.Q: Do you have certificates for the motors?A: Yes, we have CE, FCC, ISO, etc. If you have the other certificates requirement, we can apply it for you.5.Q: How is your Quality Control?A: We have professional checking staff on every production line process. After finishing the whole motor, we have the entire quality machine to test the motor. Such as Hardness Tester, 2.5D Image Tester, Salt Spray Chamber, Life Tester, Temperature Test Machine, and Noise tester etc.Contact UsLooking forward to your feedback!
—————————Vivian
HangZhou Shunli Motor Co., Ltd

The Benefits of Using a Gear Motor

A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.

Electric motor

The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Motor

Gear reducer

A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor

Motor shaft

Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
Motor

First stage gears

The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.

China factory Shunli 6V 24V 12V 46mm Worm reduction Gearbox Reducer 3-210RPM DC High Torque Electric Gear Motor Metal Gear Reverse Self Lock  with Best SalesChina factory Shunli 6V 24V 12V 46mm Worm reduction Gearbox Reducer 3-210RPM DC High Torque Electric Gear Motor Metal Gear Reverse Self Lock  with Best Sales

China supplier JGA12-N20 6V Mini DC Gear Motor for Smart Lock 12V DC Motor with High Precision Gear Reducer in Aslong Motor Factory in China with Great quality

Warranty: 3months-1year
Model Number: JGA12-N20
Usage: BOAT, Car, Electric Bicycle, FAN, Home Appliance, Smart Lock
Type: GEAR MOTOR
Torque: 1.15KG.CM
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Totally Enclosed
Speed(RPM): Requirement
Continuous Current(A): 0.2A
Efficiency: IE 2
Product Name: Mini DC Gear Motor To Bicycle Lock
Application: Automatic Product
Typical Applications: intelligent bike lock
Keywords: Mini DC Motor
Motor type: PMDC Brushed Motor
Rated Voltage: 3V 6V 12V
Factory property: professional manufacturer
Quality policy: life long warranty
OEM service: yes
Certification: ce&RoHS&FCC
Packaging Details: Bubble +carton

Products Description Specification:Voltage: DC 3V/6V/12VMaterial: MetalModel: N20Revolving Speed: 5/10/20/30/50/100/150/210/250/298/380/1000RPMTotal Length: 35mmMotor Size: 12mm(diameter)*25mm(height)Shaft Size: 3mm(diameter)*10mm(length)* weigth:0.01kg Appearance & Dimensions Technical Data Cooperation Partner Our advantage 1.Company Advantage:A. Our company is a large-scale professional manufacturer deeply trusted by domestic and overseas customers, integrating development, production, wholesales and service.B. To ensure high-quality and best service ,kingly built up professional teams engaged in research,product engineering and sales.C. We have 10 years experience in the design of the research and development, With strong technology developing ability and manufacturing capability, advanced equipment2. Product Advantage:A. Variety of products,quality guaranteed, products are widely usedB. Advanced product testing equipmentC. Product flexibility, customize according to the requirements of the clients any special develop all kinds of molds, Independent research and development since the open mold productsD. Products through a variety of certification(CE,RoHs,ISO,CCC,UL….)E. Some products have patent certificate3. Main product advantage:A . Specifications can be tailoer-made according to customer’s requirements.B. Can provide free samplesC. Product quality is guaranteed, a short period of delivery Product category Product application Product show Feedback from customers Company Profile HangZhou CZPT Motor Co., Ltd. is a manufacturer of dc gear motor,bldc motor,worm gear motor,micro motor,pwm motor etc, with well-equipped testing facilities and strong technical force. With a wide range, good quality, reasonable prices and stylish designs, our products are extensively used in many industries. Our products are widely recognized and trusted by users and can meet continuously changing economic and social needs. We welcome new and old customers from all walks of life to contact us for future business relationships and mutual success! Product packaging FAQ 1)What’s the price?We’re a professional manufacturer So the exact price is based on clients’ specifications,such as the speed,voltage etc.2)What’s the MOQ?We try to meet every client’s requests and don’t want to disappoint our clients.So the MOQ is flexible if the product is not complicated to produce and we are not in a busy season.Kindly chat with our saler to confirm it.3)What’s the delivery time?At the first we have an schedule,the earlier you place order,the fater we finish the production.In the slack season,we can make sure the delivery time is by 1 month.In the busy season,we need more than 1 month if your quantity is large.The most important,we can provide free overtime prodution if your order is really urgent.4)Can you send some samples before the order?Yes of course,we must send the sample to confirm the quality with you first.UPS,TNT,FEDEX or DHL are all available.5)Can you make our logo on the products?Certainly,logo is easy as most of our products are customizable.So logo in usually logo is necessary.It can be labeled on the motors.6)What’s the payment term?For small amount,we accept 100% payment via paypal.For large amount,we accept 30% telegraphic transfer(TT) as the deposit.And the rest must be paid before shipping.7)How to deliver the goods?we will deliver via Express such as UPS,FEDEX,DHL,TNT etc.It is fast and safety.If goods quantity is large,the shipping cost will be cost-effective.8)Can you make our logo on the products?Certainly,logo is easy as most of our products are customizable.So logo in usually logo is necessary.It can be printed,emboridered,embossed/jacquard.9)What’s the payment term?For small amount,we accept 100% payment via Western Union.For large amount,we accept 30% telegraphic transfer(TT) as the deposit.And the rest must be paid before shipping.10)How to deliver the goods?If goods quantity is small,we will deliver via Express such as UPS,FEDEX,DHL,TNT etc.It is fast and clients don’t need to pay the custom charge.If goods quantity is large,we will ship by sea.It will be very economical.11)Does your company supply to any famous hotels?As a leading manufactuer of hotel products,we have many famous hotel and resort clients.Such as InterContinental Hotels Group,Marriott Hotel,The Ritz Carlton Hotel and son on.If you need some samples of them,we can send out.12)Any other questions kindly chat with our sales,they will do the best to serve you.

Benefits of a Planetary Motor

If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.

planetary gears

Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
Motor

planetary gearboxes

A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?

planetary gear motors

When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
Motor

planetary gears vs spur gears

A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
Motor

planetary gearboxes as a compact alternative to pinion-and-gear reducers

While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt

China supplier JGA12-N20 6V Mini DC Gear Motor for Smart Lock 12V DC Motor with High Precision Gear Reducer in Aslong Motor Factory in China  with Great qualityChina supplier JGA12-N20 6V Mini DC Gear Motor for Smart Lock 12V DC Motor with High Precision Gear Reducer in Aslong Motor Factory in China  with Great quality