Tag Archives: brushless motor high torque

China supplier Industrial Use High Torque Brushless or Brushed Gear with Planetary DC Gearbox Motor with Great quality

Product Description

 

Quiet stable and reliable for long life operation

Motor type 63ZYT-125-24
Protection grade IP50
Duty cycle S1 (100%)
Rated voltage 24 V
Rated current 4.9  A
Input power 117.6 W
No-load current 0.4 A
Rated torque 0.27 Nm
Rated speed 3300 ±10% rpm
Rated output power 93.3 W
Friction torque 2 Ncm
efficiency 80%
Maximum torque 1.3 ±10% Nm
Maximum current 23 A
No-load speed 3650 ±10% rpm
Maximum power 245 W
Maximum shell temperature 85 ºC
Weight 1.7 Kg
     
Planetary gear box F1130
Protection grade IP65
Reduction ratio 710.5:1
Rated torque 120 Nm
Maximum torque 180 Nm
Ambient temperature -20 to 85 ºC
Grease Smart Smart top 28
Grease temperature range -20 to 160 ºC

Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 8
Certification: ISO9001, CCC, CE
Brand: Jintian
Power: 117.6W
Samples:
US$ 162/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

Motor

What Is a Gear Motor?

A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.

Applications

There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.

Size

The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Motor

Cost

A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Motor

Maintenance

Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.

China supplier Industrial Use High Torque Brushless or Brushed Gear with Planetary DC Gearbox Motor   with Great qualityChina supplier Industrial Use High Torque Brushless or Brushed Gear with Planetary DC Gearbox Motor   with Great quality
editor by CX 2023-06-08

China OEM Brushless DC Motor Planetary Reducer 12V / 24V High Torque and Low Noise manufacturer

Product Description

SHN Motors

1.Features
1). High efficiency
2). Long operating life
3). Low noise
4). Good temperature rise
5). Good balance
6). The most available design for the optimized running.

2.Related Specifications

1) 42mm series

Model DMW421 DMW422 DMW423
Voltage V 24
No load speed rpm 5000 5000 5000
Rated torque Nm 0.063 0.094 0.125
Rated Speed rpm 4000 4000 4000
Rated Current A 1.7 2.5 3.5
Torque(max) Nm 0.19 0.27 0.38
Back-EMF constant V/Krpm 3.13 3.13 3.15
Torque Constant Nm/A 0.039 0.04 0.04
Resistance ohm 1.5 0.53 0.74
Weight Kg 0.3 0.4 0.5
Length mm 41 51 6

2) 70mmSeries

Model Rated Voltage No load
speed
Rated torque Rated Speed Rated
Current
Rated
power
     L
VDC RPM Nm rpm A W mm
DMW701 48 3500 0.5 3000 4.3 157 86
DMW702 48 3500 1 3000 8.7 314 116
DMW703 48 3500 1.5 3000 12.9 471 136

3) 80mmSeries

Model DMW801 DMW802 DMW803
Voltage V 24
No load speed rpm 4200 4200 4200
Rated torque Nm 0.25 0.5 0.75
Rated Speed rpm 3000 3000 3000
Rated Current A 5.2 10.5 15
Rated power W 79 157 236
Back-EMF constant V/Krpm 9 9.2 9.5
Torque Constant Nm/A 0.06 0.052 0.05
Resistance ohm 0.5 0.43 0.35
Weight Kg 1.6 2.2 3
Length mm 75 95 115

4) 86mmSeries

Model DMW861 DMW862 DMW863
Voltage V 48
No load speed rpm 3500 3500 3400
Rated torque Nm 1.0 1.8 2.5
Rated Speed rpm 3000 3000 3000
Rated Current A  8.6 14.8 20
Torque(max) Nm 3.0 5.4 7.5
Back-EMF constant V/Krpm 9.8 9.8 10
Torque Constant Nm/A 0.13 0.13 0.14
Resistance ohm 0.32 0.15 0.1
Weight Kg 2.2 3.2 4.2
Length mm 80 105 130

5) 60mmSeries

Model DMW601 DMW602 DMW603
Voltage V 36
No load speed rpm 4100 4100 4100
Rated torque Nm 0.25 0.5 0.75
Rated Speed rpm 3000 3000 3000
Rated Current A 3 6 9
Torque(max) Nm 0.75 1.5 2
Back-EMF constant V/Krpm 6.2 6.5 6.5
Torque Constant Nm/A 0.043 0.045 0.041
Resistance ohm 0.59 0.26 0.2
Weight Kg 0.9 1.2 1.6
Length mm 78 99 120

6) 57mm Series

Model DMW571 DMW572 DMW573 DMW574
Voltage V 36
No load speed rpm 5200 5200 5300 5400
Rated torque Nm 0.11 0.22 0.32 0.42
Rated Speed rpm 4000 4000 4000 4000
Rated Current A 1.8 3.2 4.7 6.5
Torque(max) Nm 0.3 0.5 0.8 1.2
Back-EMF constant V/Krpm 4.5 4.8 4.83 4.9
Torque Constant Nm/A 0.072 0.078 0.08 0.09
Resistance ohm 1.7 0.75 0.5 0.39
Weight Kg 0.45 0.8 1.1 1.4
Length mm 55 75 95 115

7) 57 High Torque

Model DMW571 DMW572 DMW573 DMW574
Voltage V 36
No load speed rpm 5200 5200 5200 5200
Rated torque Nm 0.14 0.28 0.43 0.49
Rated Speed rpm 4000 4000 4000 4000
Rated Current A 2.2 4.5 6.8 7.9
Torque(max) Nm 0.4 0.6 0.9 1.5
Back-EMF constant V/Krpm 4.5 4.8 4.83 4.9
Torque Constant Nm/A 0.072 0.078 0.08 0.09
Resistance ohm 2 0.9 0.7 0.5
Weight Kg 0.5 0.9 1.3 1.8
Length mm 55 75 95 115

3.Outlines/Drawings

4.About US

5.Main Products

6.Package and Shipping

1.FedEX / DHL / UPS / TNT for samples,Door to door service;
2.By sea for batch goods;
3.Customs specifying freight forwarders or negotiable shipping methods;
4.Delivery Time:20-25 Days for samples;30-35 Days for batch goods;
5.Payment Terms:T/T,L/C at sight,D/P etc.

7.FAQ
Q1. When can I get the quotation?
We usually quote within 24 hours after we get your inquiry.
If you are urgent to get the price, please send the message on  and  or call us directly.

Q2. How can I get a sample to check your quality?
After price confirmed, you can requiry for samples to check quality.
If you need the samples, we will charge for the sample cost.
But the sample cost can be refundable when your quantity of first order is above the MOQ

Q3. Can you do OEM for us?
Yes, the product packing can be designed as you want.

Q4. How about MOQ?
1 pcs for carton box.

Q5. What is your main market?
Eastern Europe, Southeast Asia, South America.
 
Please feel  free to contact us if you have any question.

 

Shipping Cost:

Estimated freight per unit.



To be negotiated|


Freight Cost Calculator

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: Adjust Speed
Excitation Mode: Excited
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

Motor

What Is a Gear Motor?

A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.

Applications

There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.

Size

The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Motor

Cost

A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Motor

Maintenance

Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.

China OEM Brushless DC Motor Planetary Reducer 12V / 24V High Torque and Low Noise   manufacturer China OEM Brushless DC Motor Planetary Reducer 12V / 24V High Torque and Low Noise   manufacturer
editor by CX 2023-05-12

China 42mm 12V Electric High Torque Low Rpm Slotless Brushless DC Planetary Gear Motor for Industrial Control manufacturer

Item Description

BGBL42 DC Brushless Motor 
Environmental Circumstances -20ºC~50ºC
Insulation Clase B
Safety course IP44
Sounds ≤65dB
Amount of Poles/ phases 8/3
Lifespan >5000h

Electrical Requirements
Product RATED LOAD NO LOAD   STALL
Voltage   Power Velocity Torque  Current    Speed    Current    Torque   Current 
V W rpm N.m A rpm A   N.m   A  
BG42BL01 12 17 3400 .05 two.5 5000 .three   .15  4
BG42BL02 24 18 3550 .05 one.three 5000 .14 .seventeen 4
We can also customize items in accordance to consumer needs.

 Planetary Equipment Motor Technological Information-BG

Ratio three 14  19  27 51 seventy one 100 139
NO-load speed 1200 357 250 185 ninety six 70 50 35
Rated pace(rpm) 850 242 a hundred and eighty 126 sixty five 63 34 24
Rated torque(N.m .eighteen .five .eight one 1.8 two.4 3.5 5

Set up in 1994, HangZhou BG Motor Factory is a professional manufacturer of brushless DC motors, brushed DC motors, planetary equipment motors, worm equipment motors, Common motors and AC motors. We have a plant region of 6000 sq. meters, numerous patent certificates, and we have the unbiased style and development abilities and robust technical force, with an once-a-year output of a lot more than 1 million models. Since the commencing of its establishment, BG motor has concentrated on the overall remedy of motors. We manufacture and layout motors, give specialist custom-made solutions, respond speedily to consumer wants, and actively help customers to resolve difficulties. Our motor items are exported to twenty countries, such as the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea etc.
Our founder, Mr. Solar, has more than forty many years of experience in motor technological innovation, and our other engineers also have far more than fifteen several years of encounter, and 60% of our employees have a lot more than ten many years of encounter, and we can assure you that the top quality of our motors is leading notch.
The products cover AGV, underwater robots, robots, sewing equipment business, cars, health-related products, automatic doorways, lifting gear, industrial products and have a broad range of applications.
We try for CZPT in the high quality of every single solution, and we are only a little and innovative maker.
Our eyesight: Drive the entire world forward and make life much better!

Q:1.What kind of motors can you supply?

A:At current, we primarily generate brushless DC motors, brush DC motors, AC motors, Universal Motors the electrical power of the motor is less than 5000W, and the diameter of the motor is not more than 200mm

Q:2.Can you ship me a price listing?

A:For all of our motors, they are tailored based on different requirements like lifetime, sounds,voltage,and shaft and so on. The price tag also varies in accordance to yearly amount. So it is genuinely difficult for us to provide a cost record. If you can share your comprehensive demands and once-a-year quantity, we are going to see what supply we can supply.

Q:3.Can l get some samples?

A:It is dependent. If only a handful of samples for personalized use or substitution, I am afraid it’ll be tough for us to provide since all of our motors are custom made produced and no stock accessible if there are no even more requirements. If just sample testing just before the formal buy and our MOQ,value and other terms are satisfactory,we would love to supply samples.

This autumn:Can you supply OEM or ODM services?

A:Sure,OEM and ODM are each obtainable, we have the specialist R&D dept which can provide professional options for you.

Q5:Can l check out your manufacturing unit just before we location an order?

A:welcome to visit our manufacturing unit,put on each and every happy if we have the chance to know every other far more.

Q:6.What is actually the lead time for a regular purchase?

A:For orders, the standard lead time is fifteen-twenty days and this time can be shorter or lengthier based mostly on the different model,period and quantity.

US $23.99-29.99
/ Piece
|
2 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm
Operating Speed: Low Speed
Excitation Mode: DC
Function: Driving
Casing Protection: Closed Type
Number of Poles: Can Be Choosen

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

BGBL42 DC Brushless Motor 
Environmental Conditions -20ºC~50ºC
Insulation Clase B
Protection class IP44
Noise ≤65dB
Number of Poles/ phases 8/3
Lifespan >5000h

###

Electrical Specifications
Model RATED LOAD NO LOAD   STALL
Voltage   Power Speed Torque  Current    Speed    Current    Torque   Current 
V W rpm N.m A rpm A   N.m   A  
BG42BL01 12 17 3400 0.05 2.5 5000 0.3   0.15  4
BG42BL02 24 18 3550 0.05 1.3 5000 0.14 0.17 4
We can also customize products according to customer requirements.

###

 Planetary Gear Motor Technical Data-BG

Ratio 3 14  19  27 51 71 100 139
NO-load speed 1200 357 250 185 96 70 50 35
Rated speed(rpm) 850 242 180 126 65 63 34 24
Rated torque(N.m 0.18 0.5 0.8 1 1.8 2.4 3.5 5
US $23.99-29.99
/ Piece
|
2 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm
Operating Speed: Low Speed
Excitation Mode: DC
Function: Driving
Casing Protection: Closed Type
Number of Poles: Can Be Choosen

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

BGBL42 DC Brushless Motor 
Environmental Conditions -20ºC~50ºC
Insulation Clase B
Protection class IP44
Noise ≤65dB
Number of Poles/ phases 8/3
Lifespan >5000h

###

Electrical Specifications
Model RATED LOAD NO LOAD   STALL
Voltage   Power Speed Torque  Current    Speed    Current    Torque   Current 
V W rpm N.m A rpm A   N.m   A  
BG42BL01 12 17 3400 0.05 2.5 5000 0.3   0.15  4
BG42BL02 24 18 3550 0.05 1.3 5000 0.14 0.17 4
We can also customize products according to customer requirements.

###

 Planetary Gear Motor Technical Data-BG

Ratio 3 14  19  27 51 71 100 139
NO-load speed 1200 357 250 185 96 70 50 35
Rated speed(rpm) 850 242 180 126 65 63 34 24
Rated torque(N.m 0.18 0.5 0.8 1 1.8 2.4 3.5 5

The Basics of a Planetary Motor

A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.

Self-centering planetary gears

This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
Motor

High torque

Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
Motor

High efficiency

A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
Motor

High cost

In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.

China 42mm 12V Electric High Torque Low Rpm Slotless Brushless DC Planetary Gear Motor for Industrial Control     manufacturer China 42mm 12V Electric High Torque Low Rpm Slotless Brushless DC Planetary Gear Motor for Industrial Control     manufacturer
editor by czh 2023-01-25

China High Torque Diameter 16/24/28/36mm 12/24V Electric DC Micro Planetary Gear Motor with Planetary Gearbox brushless motor

Merchandise Description

 

 

Merchandise Parameters

Design:  ZWBMD571571-168

  • Rated Voltage: 3.0V
  • No Load Speed: 98 rpm
  • No Load Current: 80mA
  • Rated Load Speed: 86 rpm
  • Rated Load Current: 220mA
  • Rated Load Torque: 106 gf.cm
  • Rated Torque of Gear Box: 2,000 gf.cm
  • Instant Torque of Equipment Box: 6,000 gf.cm
  • General Length L: 34 mm
  • Gear Box Length L1: 19 mm
Product Application Parameters Rated Torque of Gear Box Instant Torque of Equipment Box Gear Ratio Gear Box Size
L1
Rated At No Load At Rated Load Overall Size
L
Voltage Pace Recent Velocity Recent Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBMD571571-46 three. 375 80 315 215 39 3.eight 30.9 2000 6000 46 15.nine
ZWBMD571571-sixty nine three. 250 eighty 210 215 58 five.7 2000 6000 sixty nine
ZWBMD571571-102 three. 169 eighty 142 215 86 eight.four 2000 6000 102
ZWBMD571571-151 three. 114 eighty 96 215 127 twelve.5 2000 6000 151
ZWBMD571571-168 three. ninety eight eighty 86 220 106 10.four 34 2000 6000 168 19
ZWBMD571571-249 3. 66 80 58 220 158 fifteen 2000 6000 249
ZWBMD571571-368 3. forty five 80 39 220 233 23 2000 6000 368
ZWBMD571571-546 3. thirty 80 27 220 346 34 2000 6000 546
ZWBMD571571-809 3. 20 eighty eighteen 220 512 50 2000 6000 809

previously mentioned requirements just for reference and customizable according to requirements.

Remember to permit us know your needs and we will supply you with micro transmission options.

Comprehensive Photos

 

 

Software

Intelligent wearable devices   observe,VR,AR,XR and and so on.
House software kitchen appliances, stitching machines, corn popper, vacuum cleaner, yard resource, sanitary ware, window curtain, intelligent closestool, sweeping robot, electricity seat, standing desk, electric powered couch, Television set, computer, treadmill, spyhole, cooker hood, electrical drawer, electric mosquito net, smart cupboard, clever wardrobe, automatic cleaning soap dispenser, UV infant bottle sterilizer, lifting hot pot cookware, dishwasher, washing equipment, food breaking device, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and and so forth.
communication tools 5G foundation station,video clip convention,cellular phone and and so on.
Workplace automation equipments   scanners, printers, multifunction machines duplicate devices, fax (FAX paper cutter), computer peripheral, bank equipment,  display, lifting socket,  show,notebook Pc and and so forth.
Automotive products  conditioning damper actuator, vehicle DVD,doorway lock actuator, retractable rearview mirror, meters, optic axis management device, head mild beam level adjuster, auto drinking water pump, automobile antenna, lumbar assistance, EPB, auto tail gate electric powered putter, HUD, head-up exhibit, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, auto seat, motor vehicle charging station and and many others.
Toys and models  radio handle model, automated cruise manage, journey-on toy, educational robot, programming robot, healthcare robot, computerized feeder, smart building blocks, escort robotic and and so forth.
Health-related equipments  blood strain meter, breath equipment, health care cleaning pump, health care bed, blood pressure screens, health care ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleansing pump for orthopedic surgical procedure,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow manage valves, seismic tests,automatic reclosing,Agricultural unmanned aerial motor vehicle,automated feeder ,smart specific cupboard and and many others.
Electrical energy tools  electric drill, screwdriver,backyard garden device and and so forth.
Precision instruments  optics devices,automated vending device, wire-stripping machine and and so forth.
Private treatment tooth brush, hair clipper, electrical shaver, massager, vibrator, hair dryer, rubdown device, scissor hair machine, foot grinder,anti-myopia pen, facial attractiveness gear, hair roller,Electrical threading knife,Energy Excellent PORE, Puff device,eyebrow tweezers and and so on.
Buyer electronics camera, cell mobile phone,digital camera, automated retracting system,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging scenario, turntable, pill,UAV(unmanned aerial vehicle),surveillance digicam,PTZ digicam, rotating sensible speaker and etc.
robots academic robot, programming robotic, health-related robotic, escort robotic and and so on.

 

Company Profile

HangZhou CZPT Machinery & Electronics Co., Ltd was recognized in 2001,We offer the complete drive resolution for customers from layout, tooling fabrication, factors manufacturing and assembly. 

Workshop


Testing Gear

1) Competitive Advantages

  • 1) Competitive Benefits
    19+year expertise in producing motor gearbox
    We provide complex help from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Aggressive Cost
    Solution Efficiency: Minimal sound, Substantial performance, Lengthy lifespan
    Prompt Delivery: 15 functioning days soon after payment
    Tiny Orders Acknowledged

 2) Principal Items

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,energy: .01-40W,output pace:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

  • Customized worm and equipment transmission machinery
  • Specific electromechanical movement module
  • Precise component and assembly of plastic and metal powder injection.

 

Our Companies

  • ODM & OEM
  • Gearbox layout and improvement
  • Associated technological innovation assistance
  • Micro drive gearbox custom answer

Packaging & Shipping

one) Packing Information

packed in nylon firstly, then carton, and then strengthened with picket situation for outer packing.
Or according to client’s necessity.

two) Shipping and delivery Particulars

samples will be delivered inside of ten days
batch buy major time according to the true predicament.

 

Certifications

Certifications

We Have handed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

 

FAQ

FAQ

1. Can you make the gearbox with customized specifications?
Sure. We have layout and development staff, also a great expression of engineers, every single of them have
many perform years expertise.

2.Do you give the samples?
Of course. Our company can supply the samples to you, and the shipping time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the starting of our business, we settle for little get.

4. Do you have the item in inventory?
I am sorry we donot have the product in stock, All products are produced with orders.

five. Do you supply technological innovation assistance?
Of course. Our business have style and advancement crew, we can supply technology support if you
need.

six.How to ship to us?
We will ship the items to you in accordance to the DHL or UPS or FEDEX and so forth account you supply. 

7.How to shell out the cash?
We accept T/T in progress. Also we have diverse bank account for receiving money, like US dollors or RMB and so on.

eight. How can I know the item is ideal for me?
Frist, you need to give us the far more particulars info about the merchandise. We will suggest the product to you in accordance to your requirement of specification. Right after you affirm, we will prepare the samples to you. also we will offer some good improvements in accordance to your product use.

nine. Can I arrive to your organization to check out?
Yes, you can appear to our firm to go to at at any time, and welcome to go to our company.

10. How do make contact with us ?
 Please send an inquiry

US $6-9
/ Piece
|
3,000 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control
Casing Protection: Drip-Proof
Number of Poles: 4

###

Customization:

###

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBMD010010-46 3.0 375 80 315 215 39 3.8 30.9 2000 6000 46 15.9
ZWBMD010010-69 3.0 250 80 210 215 58 5.7 2000 6000 69
ZWBMD010010-102 3.0 169 80 142 215 86 8.4 2000 6000 102
ZWBMD010010-151 3.0 114 80 96 215 127 12.5 2000 6000 151
ZWBMD010010-168 3.0 98 80 86 220 106 10.4 34 2000 6000 168 19
ZWBMD010010-249 3.0 66 80 58 220 158 15 2000 6000 249
ZWBMD010010-368 3.0 45 80 39 220 233 23 2000 6000 368
ZWBMD010010-546 3.0 30 80 27 220 346 34 2000 6000 546
ZWBMD010010-809 3.0 20 80 18 220 512 50 2000 6000 809

###

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.
US $6-9
/ Piece
|
3,000 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control
Casing Protection: Drip-Proof
Number of Poles: 4

###

Customization:

###

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBMD010010-46 3.0 375 80 315 215 39 3.8 30.9 2000 6000 46 15.9
ZWBMD010010-69 3.0 250 80 210 215 58 5.7 2000 6000 69
ZWBMD010010-102 3.0 169 80 142 215 86 8.4 2000 6000 102
ZWBMD010010-151 3.0 114 80 96 215 127 12.5 2000 6000 151
ZWBMD010010-168 3.0 98 80 86 220 106 10.4 34 2000 6000 168 19
ZWBMD010010-249 3.0 66 80 58 220 158 15 2000 6000 249
ZWBMD010010-368 3.0 45 80 39 220 233 23 2000 6000 368
ZWBMD010010-546 3.0 30 80 27 220 346 34 2000 6000 546
ZWBMD010010-809 3.0 20 80 18 220 512 50 2000 6000 809

###

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

What Is a Gear Motor?

A gear motor is an electric motor coupled with a gear train. It uses either DC or AC power to achieve its purpose. The primary benefit of a gear reducer is its ability to multiply torque while maintaining a compact size. The trade-off of this additional torque comes in the form of a reduced output shaft speed and overall efficiency. However, proper gear technology and ratios provide optimum output and speed profiles. This type of motor unlocks the full potential of OEM equipment.

Inertial load

Inertial load on a gear motor is the amount of force a rotating device produces due to its inverse square relationship with its inertia. The greater the inertia, the less torque can be produced by the gear motor. However, if the inertia is too high, it can cause problems with positioning, settling time, and controlling torque and velocity. Gear ratios should be selected for optimal power transfer.
The duration of acceleration and braking time of a gear motor depends on the type of driven load. An inertia load requires longer acceleration time whereas a friction load requires breakaway torque to start the load and maintain it at its desired speed. Too short a time period can cause excessive gear loading and may result in damaged gears. A safe approach is to disconnect the load when power is disconnected to prevent inertia from driving back through the output shaft.
Inertia is a fundamental concept in the design of motors and drive systems. The ratio of mass and inertia of a load to a motor determines how well the motor can control its speed during acceleration or deceleration. The mass moment of inertia, also called rotational inertia, is dependent on the mass, geometry, and center of mass of an object.
Motor

Applications

There are many applications of gear motors. They provide a powerful yet efficient means of speed and torque control. They can be either AC or DC, and the two most common motor types are the three-phase asynchronous and the permanent magnet synchronous servomotor. The type of motor used for a given application will determine its cost, reliability, and complexity. Gear motors are typically used in applications where high torque is required and space or power constraints are significant.
There are two types of gear motors. Depending on the ratio, each gear has an output shaft and an input shaft. Gear motors use hydraulic pressure to produce torque. The pressure builds on one side of the motor until it generates enough torque to power a rotating load. This type of motors is not recommended for applications where load reversals occur, as the holding torque will diminish with age and shaft vibration. However, it can be used for precision applications.
The market landscape shows the competitive environment of the gear motor industry. This report also highlights key items, income and value creation by region and country. The report also examines the competitive landscape by region, including the United States, China, India, the GCC, South Africa, Brazil, and the rest of the world. It is important to note that the report contains segment-specific information, so that readers can easily understand the market potential of the geared motors market.

Size

The safety factor, or SF, of a gear motor is an important consideration when selecting one for a particular application. It compensates for the stresses placed on the gearing and enables it to run at maximum efficiency. Manufacturers provide tables detailing typical applications, with multiplication factors for duty. A gear motor with a SF of three or more is suitable for difficult applications, while a gearmotor with a SF of one or two is suitable for relatively easy applications.
The global gear motor market is highly fragmented, with numerous small players catering to various end-use industries. The report identifies various industry trends and provides comprehensive information on the market. It outlines historical data and offers valuable insights on the industry. The report also employs several methodologies and approaches to analyze the market. In addition to providing historical data, it includes detailed information by market segment. In-depth analysis of market segments is provided to help identify which technologies will be most suitable for which applications.
Motor

Cost

A gear motor is an electric motor that is paired with a gear train. They are available in AC or DC power systems. Compared to conventional motors, gear reducers can maximize torque while maintaining compact dimensions. But the trade-off is the reduced output shaft speed and overall efficiency. However, when used correctly, a gear motor can produce optimal output and mechanical fit. To understand how a gear motor works, let’s look at two types: right-angle geared motors and inline geared motors. The first two types are usually used in automation equipment and in agricultural and medical applications. The latter type is designed for rugged applications.
In addition to its efficiency, DC gear motors are space-saving and have low energy consumption. They can be used in a number of applications including money counters and printers. Automatic window machines and curtains, glass curtain walls, and banknote vending machines are some of the other major applications of these motors. They can cost up to 10 horsepower, which is a lot for an industrial machine. However, these are not all-out expensive.
Electric gear motors are versatile and widely used. However, they do not work well in applications requiring high shaft speed and torque. Examples of these include conveyor drives, frozen beverage machines, and medical tools. These applications require high shaft speed, so gear motors are not ideal for these applications. However, if noise and other problems are not a concern, a motor-only solution may be the better choice. This way, you can use a single motor for multiple applications.
Motor

Maintenance

Geared motors are among the most common equipment used for drive trains. Proper maintenance can prevent damage and maximize their efficiency. A guide to gear motor maintenance is available from WEG. To prevent further damage, follow these maintenance steps:
Regularly check electrical connections. Check for loose connections and torque them to the recommended values. Also, check the contacts and relays to make sure they are not tangled or damaged. Check the environment around the gear motor to prevent dust from clogging the passageway of electric current. A proper maintenance plan will help you identify problems and extend their life. The manual will also tell you about any problems with the gearmotor. However, this is not enough – it is important to check the condition of the gearbox and its parts.
Conduct visual inspection. The purpose of visual inspection is to note any irregularities that may indicate possible problems with the gear motor. A dirty motor may be an indication of a rough environment and a lot of problems. You can also perform a smell test. If you can smell a burned odor coming from the windings, there may be an overheating problem. Overheating can cause the windings to burn and damage.
Reactive maintenance is the most common method of motor maintenance. In this type of maintenance, you only perform repairs if the motor stops working due to a malfunction. Regular inspection is necessary to avoid unexpected motor failures. By using a logbook to document motor operations, you can determine when it is time to replace the gear motor. In contrast to preventive maintenance, reactive maintenance requires no regular tests or services. However, it is recommended to perform inspections every six months.

China High Torque Diameter 16/24/28/36mm 12/24V Electric DC Micro Planetary Gear Motor with Planetary Gearbox     brushless motor	China High Torque Diameter 16/24/28/36mm 12/24V Electric DC Micro Planetary Gear Motor with Planetary Gearbox     brushless motor
editor by czh 2023-01-22

China 1.5 Rpm Low Speed 300nm High Torque IP66 24V DC Brush Gear Motor Planetary Gear Motor brushless motor

Item Description

Merchandise Description

HPS is a major producer and supplier of planetary gearbox and gear motor in China, Our firm covers an location of 6 pcs. In the meantime, all 6 creation traces strictly comply with ISO 9001 and CE to management the good quality. broad-assortment series products have been exported to 30+ countries all in excess of the world. 
Apart from, we are generating fantastic attempts to customise and give total options to meet up with various clients’ requirements and market place. Our R&D group has fifteen several years expertise in this area, tends to make our firm honored with a lot of creation patents and utility patents,  which makes CZPT the most trustable and reliable manufacturer.

No Design 24.15.300
one Phases four
two Ratio 622:1
three Rated Output Torque three hundred Nm
4 Max Output Torque 500 Nm
5 Rated Output Pace one.5 rpm
6 Rated Current 5A
7 Rated Voltage 24V
eight Sound ≤60dB
9 Temperature -40-80ºC
ten IP Grade IP65

Profitable Projects

Exhibition

HPS attends 5-6 exhibitions each yr, the two photo voltaic PV exhibitions and automation industry exhibitions, expert product sales team and good quality goods construct CZPT a great track record in the market place.

Production & Take a look at Equipments

Certifications

Packaging & Transport

FAQ

Q1:Which areas are your items mainly utilized in?

A:At current, we have 2 primary products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are utilized in automation fields, such as medical gear, 3D printers, doorway openers, tapping equipment, CNC lathes and a series of automation gear. In addition, our photo voltaic geared motors are employed in photovoltaic power era tasks, which are mostly blended with rotary drives to travel photo voltaic panels to observe sunlight.
Q2: How to select the suitable planetary gearbox?
A :First of all, we need to have you to be CZPT to offer pertinent parameters. If you have a motor drawing, it will permit us advise a ideal gearbox for you more quickly. If not, we hope you can supply the pursuing motor parameters: output speed, output torque, voltage, present, IP, sounds, working circumstances, motor measurement and power, and so forth.
Q3: What is the price tag ?
A : The primary identifying factor for the price of every single solution is the purchase volume. You can converse with us and let us realize each and every other. I believe that our rates, product good quality and our providers can undoubtedly make you happy.

This autumn: Do you give custom-made support?

A: Yes, we provide custom-made solutions. You only need to have to put forward your needs, and we will do our very best to provide you with a program, make programs, and attempt our best to meet your needs.

Application: Universal, Industrial, Power Tools, Solar PV
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Closed Type
Number of Poles: 2

###

Samples:
US$ 160/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

No Model 24.15.300
1 Stages 4
2 Ratio 622:1
3 Rated Output Torque 300 Nm
4 Max Output Torque 500 Nm
5 Rated Output Speed 1.5 rpm
6 Rated Current 5A
7 Rated Voltage 24V
8 Noise ≤60dB
9 Temperature -40-80ºC
10 IP Grade IP65
Application: Universal, Industrial, Power Tools, Solar PV
Operating Speed: Low Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Closed Type
Number of Poles: 2

###

Samples:
US$ 160/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

No Model 24.15.300
1 Stages 4
2 Ratio 622:1
3 Rated Output Torque 300 Nm
4 Max Output Torque 500 Nm
5 Rated Output Speed 1.5 rpm
6 Rated Current 5A
7 Rated Voltage 24V
8 Noise ≤60dB
9 Temperature -40-80ºC
10 IP Grade IP65

Benefits of a Planetary Motor

A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Motor

Self-centering planet gears ensure a symmetrical force distribution

A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.

Metal gears

A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Motor

Encoder

The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.

Durability

One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Motor

Cost

The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.

China 1.5 Rpm Low Speed 300nm High Torque IP66 24V DC Brush Gear Motor Planetary Gear Motor     brushless motor	China 1.5 Rpm Low Speed 300nm High Torque IP66 24V DC Brush Gear Motor Planetary Gear Motor     brushless motor
editor by czh 2023-01-15

China Factory Outlet High Torque Brushless or Brushed Gear with Planetary DC Gearbox Motor ac motor

Product Description

 

Tranquil stable and reliable for lengthy existence procedure

Motor type 63ZYT-a hundred twenty five-24
Safety quality IP50
Obligation cycle S1 (a hundred%)
Rated voltage 24 V
Rated existing 4.9  A
Input electricity 117.6 W
No-load existing .4 A
Rated torque .27 Nm
Rated pace 3300 ±10% rpm
Rated output power 93.3 W
Friction torque two Ncm
efficiency 80%
Greatest torque 1.3 ±10% Nm
Maximum existing 23 A
No-load pace 3650 ±10% rpm
Maximum power 245 W
Maximum shell temperature eighty five ºC
Bodyweight one.seven Kg
     
Planetary gear box F1130
Safety quality IP65
Reduction ratio 710.5:one
Rated torque 120 Nm
Optimum torque a hundred and eighty Nm
Ambient temperature -20 to 85 ºC
Grease Sensible Smart top 28
Grease temperature assortment -20 to 160 ºC

US $85-130
/ Piece
|
50 Pieces

(Min. Order)

###

Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 8
Certification: ISO9001, CCC, CE
Brand: Jintian
Power: 117.6W

###

Samples:
US$ 162/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Motor type 63ZYT-125-24
Protection grade IP50
Duty cycle S1 (100%)
Rated voltage 24 V
Rated current 4.9  A
Input power 117.6 W
No-load current 0.4 A
Rated torque 0.27 Nm
Rated speed 3300 ±10% rpm
Rated output power 93.3 W
Friction torque 2 Ncm
efficiency 80%
Maximum torque 1.3 ±10% Nm
Maximum current 23 A
No-load speed 3650 ±10% rpm
Maximum power 245 W
Maximum shell temperature 85 ºC
Weight 1.7 Kg
     
Planetary gear box F1130
Protection grade IP65
Reduction ratio 710.5:1
Rated torque 120 Nm
Maximum torque 180 Nm
Ambient temperature -20 to 85 ºC
Grease Smart Smart top 28
Grease temperature range -20 to 160 ºC
US $85-130
/ Piece
|
50 Pieces

(Min. Order)

###

Function: Control, Driving
Casing Protection: Protection Type
Number of Poles: 8
Certification: ISO9001, CCC, CE
Brand: Jintian
Power: 117.6W

###

Samples:
US$ 162/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Motor type 63ZYT-125-24
Protection grade IP50
Duty cycle S1 (100%)
Rated voltage 24 V
Rated current 4.9  A
Input power 117.6 W
No-load current 0.4 A
Rated torque 0.27 Nm
Rated speed 3300 ±10% rpm
Rated output power 93.3 W
Friction torque 2 Ncm
efficiency 80%
Maximum torque 1.3 ±10% Nm
Maximum current 23 A
No-load speed 3650 ±10% rpm
Maximum power 245 W
Maximum shell temperature 85 ºC
Weight 1.7 Kg
     
Planetary gear box F1130
Protection grade IP65
Reduction ratio 710.5:1
Rated torque 120 Nm
Maximum torque 180 Nm
Ambient temperature -20 to 85 ºC
Grease Smart Smart top 28
Grease temperature range -20 to 160 ºC

Dynamic Modeling of a Planetary Motor

A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.

planetary gear system

A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
Motor

planetary gear train

To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?

planetary gear train with fixed carrier train ratio

The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
Motor

planetary gear train with zero helix angle

The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!

planetary gear train with spur gears

A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
Motor

planetary gear train with helical gears

A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.

China Factory Outlet High Torque Brushless or Brushed Gear with Planetary DC Gearbox Motor     ac motor	China Factory Outlet High Torque Brushless or Brushed Gear with Planetary DC Gearbox Motor     ac motor
editor by czh 2022-12-31

China 2500PPR Large High Torque 24V 400W Brushless DC Servo Motors with Precision Planetary Gear Reducer Brushless DC Motor with Hot selling

Solution Description

 Custom Substantial Torque 24V DC Planetary Gear Robotic Motor 24V BLDC Motor with Corridor Encoder
 
Product Number:KY80AS5714-15PGL60-ten
Utilization:Boat, Car, Admirer
Certification:CE
Sort:Servo Motor
Torque:22N.M
Building:Long term Magnet
Commutation:Brushless
Safeguard Characteristic:Drip-evidence
Speed(RPM):150r/min
Steady Current(A):22A
Output Energy:400W
Voltage(V):24VDC
Performance:IE 1
Software:robotic
Item Name:24v bldc motor with corridor encoder
Motor type:BLDC MOTOR
Keywords and phrases:SERVO MOTOR
Rated Voltage:24VDC
Color:Black
Diameter:80MM
Energy:400W
Rated speed:1500 ten%rpm
MOTOR TORQUE:2.55N.M

Item Description

 

Product Attributes:
*Large Torque to inertia ratio&up to 15000Nm/kgm²
*Quickly dynamic reaction *time consistent <20ms
*Broad velocity altering&feedback up to a thousand:one
*Continual pace precision up to .5%
*Substantial overload,2Mn/30s,3.5N.m/10s
*Small volume and light-weight
*Silent,the least expensive sound is only 45dB(A)
*Protected with IP65,Course F insulation
Market course
1.The altitude should be more than 1000 meters earlier mentioned sea degree
2.Atmosphere temperature:+5ºC~+40ºC
three.The thirty day period average tallest relative humidity is ninety%,at the same the thirty day period common lowest temperature is significantly less than 25ºC.

Parameters

 

Product

Volt

Power

Rated Torque

Rated Speed

Rated Present

Peak Torque

Encoder

Weight

Unit

V

W

Nm

r/min

A

Nm

P/R

kg

KY60AS5711-thirty

24

one hundred

.318

3000

five.four

.95

2500

one.5

KY80AS5712-fifteen

twelve

200

1.27

1500

22

three.eight

2500

2.two

KY80AS5712-fifteen

24/48

200

1.27

1500

nine.4

three.8

2500

2.2

KY80AS5714-fifteen

twelve

400

two.fifty five

1500

forty four

seven.65

2500

three.6

KY80AS5714-fifteen

24/48

400

two.fifty five

1500

21.3

seven.sixty five

2500

3.six

KY80AS5714-30

twelve

four hundred

1.27

3000

forty four

3.eight

2500

two.2

KY80AS5714-thirty

24/48

400

1.27

3000

eighteen.eight

three.eight

2500

2.two

KY110AS0405-15

forty eight

five hundred

3.one

1500

14

10.8

2500

six

KY110AS5717-fifteen

24

750

four.77

1500

41

sixteen.six

2500

six

KY110AS0408-fifteen

forty eight

800

5

1500

22

17.nine

2500

seven.8

KY110AS5710-15

24

one thousand

6.three

1500

fifty five

21.four

2500

seven.8

KY110AS571-fifteen

forty eight

a thousand

six.three

1500

28

22

2500

seven.8

KY110AS 0571 -twelve

forty eight

1200

four.5

2500

33

fifteen.seven

2500

seven.8

KY110AS571-fifteen

48

1500

9.5

1500

37.5

28

2500

ten

KY110AS0420-twenty five

forty eight

2000

seven.six

2500

55

26

2500

10

KY130AS0430-fifteen

forty eight

3000

19

1500

73

fifty seven

2500

14

Gear ratio 1:7.5 one:10 one:fifteen one:20 1:25 1:30 1:forty one:fifty 1:sixty

 

 

To Be Negotiated 1 Piece
(Min. Order)

###

Application: Industrial
Operating Speed: Adjust Speed
Excitation Mode: Excited
Function: Control
Casing Protection: Protection Type
Number of Poles: 10

###

Samples:
US$ 285/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model

Volt

Power

Rated Torque

Rated Speed

Rated Current

Peak Torque

Encoder

Weight

Unit

V

W

Nm

r/min

A

Nm

P/R

kg

KY60AS0201-30

24

100

0.318

3000

5.4

0.95

2500

1.5

KY80AS0102-15

12

200

1.27

1500

22

3.8

2500

2.2

KY80AS0202-15

24/48

200

1.27

1500

9.4

3.8

2500

2.2

KY80AS0104-15

12

400

2.55

1500

44

7.65

2500

3.6

KY80AS0204-15

24/48

400

2.55

1500

21.3

7.65

2500

3.6

KY80AS0104-30

12

400

1.27

3000

44

3.8

2500

2.2

KY80AS0204-30

24/48

400

1.27

3000

18.8

3.8

2500

2.2

KY110AS0405-15

48

500

3.1

1500

14

10.8

2500

6

KY110AS0207-15

24

750

4.77

1500

41

16.6

2500

6

KY110AS0408-15

48

800

5

1500

22

17.9

2500

7.8

KY110AS0210-15

24

1000

6.3

1500

55

21.4

2500

7.8

KY110AS0410-15

48

1000

6.3

1500

28

22

2500

7.8

KY110AS0412-12

48

1200

4.5

2500

33

15.7

2500

7.8

KY110AS0415-15

48

1500

9.5

1500

37.5

28

2500

10

KY110AS0420-25

48

2000

7.6

2500

55

26

2500

10

KY130AS0430-15

48

3000

19

1500

73

57

2500

14

###

Gear ratio 1:7.5 1:10 1:15 1:20 1:25 1:30 1:40 1:50 1:60
To Be Negotiated 1 Piece
(Min. Order)

###

Application: Industrial
Operating Speed: Adjust Speed
Excitation Mode: Excited
Function: Control
Casing Protection: Protection Type
Number of Poles: 10

###

Samples:
US$ 285/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Model

Volt

Power

Rated Torque

Rated Speed

Rated Current

Peak Torque

Encoder

Weight

Unit

V

W

Nm

r/min

A

Nm

P/R

kg

KY60AS0201-30

24

100

0.318

3000

5.4

0.95

2500

1.5

KY80AS0102-15

12

200

1.27

1500

22

3.8

2500

2.2

KY80AS0202-15

24/48

200

1.27

1500

9.4

3.8

2500

2.2

KY80AS0104-15

12

400

2.55

1500

44

7.65

2500

3.6

KY80AS0204-15

24/48

400

2.55

1500

21.3

7.65

2500

3.6

KY80AS0104-30

12

400

1.27

3000

44

3.8

2500

2.2

KY80AS0204-30

24/48

400

1.27

3000

18.8

3.8

2500

2.2

KY110AS0405-15

48

500

3.1

1500

14

10.8

2500

6

KY110AS0207-15

24

750

4.77

1500

41

16.6

2500

6

KY110AS0408-15

48

800

5

1500

22

17.9

2500

7.8

KY110AS0210-15

24

1000

6.3

1500

55

21.4

2500

7.8

KY110AS0410-15

48

1000

6.3

1500

28

22

2500

7.8

KY110AS0412-12

48

1200

4.5

2500

33

15.7

2500

7.8

KY110AS0415-15

48

1500

9.5

1500

37.5

28

2500

10

KY110AS0420-25

48

2000

7.6

2500

55

26

2500

10

KY130AS0430-15

48

3000

19

1500

73

57

2500

14

###

Gear ratio 1:7.5 1:10 1:15 1:20 1:25 1:30 1:40 1:50 1:60

Dynamic Modeling of a Planetary Motor

A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.

planetary gear system

A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
Motor

planetary gear train

To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?

planetary gear train with fixed carrier train ratio

The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
Motor

planetary gear train with zero helix angle

The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!

planetary gear train with spur gears

A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
Motor

planetary gear train with helical gears

A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.

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editor by czh 2022-12-14