Parallel Twin Screw Extruder & Color Master Batch Making Machine

Parallel Twin Screw Extruder & Color Master Batch Making Machine

Parallel Twin Screw Extruder & Shade CZPT Batch Creating Machine

Product description:
Definition of colour learn batch:
By the substantial proportion of additives, thermoplastic resin, pigments or the great dispersion of plastic colorants, it chooses the resin of colorants that have good wetting and dispersing result and excellent compatibility with being shaded materials. It can be discussed like: PP/PE/PET/PVC provider + pigment + additives = colour master batch
CZPTly, we use the unique kind of extruder to make this sort of color grasp batch: ATE Twin Screw Extruder. ATE Series Co-rotating Parallel Twin Screw Extruder is made up of motor travel, torque distribution gearbox, processing part, temperature controlling units, die section and down-stream pelletizing method, and so on.

Specification:
1.     ATE Series Compounding and Granulating line for Shade CZPT Batch

Method Coloration master batch compounding and granulating
Application fifty-sixty%PP/PE/PVC/PET, forty%pigment, eight%additives
Colour CZPT batch: pigment +additives+ PE/PP/PVC/PET  carrier
Output forty-500kg/h, dependent on the condition of raw
Content,  formulation and processing, and so forth.

2.     Main devices provided in creation line

NO. Name
one SHR500A Substantial Velocity Mixer
two Screw Loader
3 Major feeder
four ATE collection Twin Screw Extruder
5 CZPT Management Program(cabinet)
6 Strands Pelletizing Technique/ Under-water Pelletizing Method
seven Vibrating display screen
eight Item hopper

Introduction of parts of ATE Twin Screw Extruder

ATE Twin Screw Extruder adopts modular design and style principle, component standardization production, which can present stable and trustworthy overall performance. Many thanks to the modular theory, ATE extruders can give very customizable remedies in accordance to customers’ method and special needs. Based mostly on distinct output torque quality, ATE collection extruders have fundamental kind and performance kind.

Procedure section includes barrels, screw shafts, screw factors, person temperature heating and cooling device. Barrels and screw elements are made in block theory.

Block structure allows the screw components mix and sequence optimized to comprehend the approach:

Conveying-CZPTization- Compounding & Dispersion- Homogenization- Degassing- Pressure constructing
Also Block composition makes it possible for the barrels change freely to the in shape the approach prerequisite.

Primarily based on distinct process placement, ATE extruders have various barrels type: feeding barrel, facet feeding barrel, shut barrel, open on best barrel, vacuum vent barrel, and many others. According to the various jobs’ prerequisite, barrels’ materials can be nitride metal or bimetallic steel.

A number of slicing programs can be merged with ATE Twin Screw Extruder, this sort of as strands pelletizing, very hot-face cutting and underneath-water pelletizing, etc.

Equally Instrument management and PLC manage are CZPT to implement in the ATE electrical controlling program. All the key electrical areas adopt CZPTpean makes to ensure the controlling program with substantial and steady performance.
 
Circulation Chart:

Major technical specification

Device Dimensions Screw Diameter(mm) L/D Screw Speed
Max.(rpm)
Motor electrical power
(Kw)
Torque for every shaft
(Nm)
Particular torque
T/A3
Throughput fee
(kg/h)
ATE35 35.6 36-44 600 fifteen a hundred and fifteen 4.two forty-80
ATE52 51.four 36-44 600 fifty five 415 5.two one hundred twenty-one hundred fifty
ATE65 62.four 36-44 600 ninety 675 four.8 250-350
ATE75 seventy one 36-44 600 132 990 four.six 350-five hundred

 
Positive aspects of coloration grasp batch:
1. High concentration of pigment 
two. Outstanding dispersion, very good heat-resistant, substantial color fastness, stable functionality and exhibits vibrant shade
three. Non-toxic, environmental-pleasant
four. Suitable with numerous material PE/PP/PS/Abdominal muscles/HIPS/PVC/TPR and so on.
five. Wide application: blow moulding, blowing film, injection moulding, extrusion, spin-dyeing, cable sheathing, and many others.
six. Selection of industrial software: place of work automation, household appliances, film and packing material, textile, sheet, pipe, healthcare appliances, toys and so on.
 
Rewards of the production line
one.     It can produce large-high quality, large-quantity filler master batch
2.     It works with high effectiveness
3.     It truly is computerized with large automation

Parallel Twin Screw Extruder & Color Master Batch Making Machine